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Composites Manufacturing Engineer

AST SpaceMobileMidland, Texas, United States
On-site Full-time

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Key ResponsibilitiesDevelop and optimize manufacturing processes for CFRP components utilizing Toray prepreg systems. Lead or assist in new facility startups, including layout planning, utilities coordination, equipment selection, installation, and commissioning. Specify, source, validate, and maintain capital equipment such as autoclaves, CNC routers, ovens, and bonding tools. Program and operate CNC routers for precision trimming and drilling of composite structures. Oversee bonding preparation processes, including surface treatment, adhesive application, and cure cycle optimization. Manage autoclave operations, focusing on recipe development, cycle optimization, and maintenance coordination. Leverage expertise in composite curing processes—thermal profiles, pressure cycles, and material-specific requirements—to guarantee optimal part quality and structural integrity. Generate and maintain detailed work instructions, process documentation, and tooling specifications. Collaborate with engineering, quality, and production teams to ensure manufacturability and adherence to aerospace standards. Troubleshoot production challenges and implement corrective actions to enhance yield, minimize scrap, and boost overall process efficiency. Support New Product Introduction (NPI), continuous improvement initiatives, and lean/Six Sigma methodologies.

About the job

AST SpaceMobile is pioneering the development of the first and only global cellular broadband network in space, designed to operate seamlessly with standard, unmodified mobile devices. This innovative network is powered by our extensive IP and patent portfolio, catering to both commercial and government needs. Our dedicated team of engineers and space scientists is committed to bridging the connectivity gaps that challenge today's five billion mobile subscribers, while striving to provide broadband access to the billions who remain unconnected.

Position Overview

We are on the lookout for a talented Carbon Fiber Reinforced Polymer (CFRP) Manufacturing Engineer who possesses a robust background in aerospace composite fabrication. The ideal candidate will have hands-on experience with Toray prepreg materials, CNC routing, bonding preparation, autoclave operations, and composite curing. This position will play a critical role in advancing, optimizing, and scaling our composite manufacturing processes for aerospace applications.

About AST SpaceMobile

AST SpaceMobile is at the forefront of revolutionizing connectivity through its groundbreaking space-based cellular broadband network. Our mission is to connect the unconnected and enhance communication capabilities globally, leveraging our technological innovations and extensive expertise in aerospace applications.

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