Staff Electrical Engineer - Power Electronics at Shield AI | Dallas, Texas

Join Our Team at Shield AI!At Shield AI, we are revolutionizing autonomous aviation through innovative AI and GPS/RF-denied navigation technologies. We are in search of an experienced Staff Power Engineer who will lead the design, development, and implementation of high-performance power systems across our aircraft programs. In this pivotal role, you will take ownership of architectural design, mentor junior engineers, and ensure our power electronics fulfill the stringent requirements of autonomous aviation. If you thrive in dynamic environments, excel in cross-functional teamwork, and are passionate about advancing power system design, we would love to connect with you!

Join Shield AI as an Electrical Engineer I - Power Electronics!Founded in 2015, Shield AI is a cutting-edge deep-tech company dedicated to safeguarding service members and civilians through advanced intelligent systems. Our innovative aircraft, including the V-BAT and X-BAT, are revolutionizing autonomous aviation with state-of-the-art AI, sophisticated navigation, and next-generation vehicle architectures. We are committed to assembling the finest aviation team to accelerate the development and deployment of X-BAT.As an entry-level Power Electronics Engineer, you'll play a crucial role in advancing X-BAT’s next-generation power systems, guiding them to their first flight. You'll be entrusted with a significant project closely linked to our power architecture's critical path and receive invaluable mentorship from our experienced power and electrical engineers. We prioritize first-principles thinking, hands-on engineering, and a strong sense of ownership.

Join Our Innovative Team as a Senior Electrical Engineer!At Shield AI, a pioneering deep-tech company founded in 2015, our mission is to safeguard service members and civilians through cutting-edge intelligent systems. Our diverse product offerings, including the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision, reflect our commitment to technological advancement. With offices spanning the U.S., Europe, the Middle East, and the Asia-Pacific, our solutions are actively deployed in operations globally.About the Role:We are expanding our Avionics Engineering team to enhance the development of the X-BAT aircraft and its launch/recovery vehicle. You will be responsible for designing a critical avionics system that ensures seamless communication, computing, AI integration, power management, telemetry, and all other essential aircraft systems.As a Senior Electrical Engineer, you will take ownership of significant aspects of the flight-critical system design and collaborate with cross-functional teams to bring our innovative solutions to fruition.

Founded in 2015, Shield AI is an innovative deep-tech company dedicated to safeguarding service members and civilians through advanced intelligent systems. We are at the forefront of autonomous aviation, developing groundbreaking products such as the V-BAT and X-BAT aircraft, along with the Hivemind Enterprise and Hivemind Vision product lines. With a global presence in the U.S., Europe, the Middle East, and Asia-Pacific, our cutting-edge technology supports critical operations worldwide. Discover more about our mission and solutions at www.shield.ai. Connect with us on LinkedIn, X, Instagram, and YouTube.Job Overview:As we push the boundaries of innovation in autonomous aviation, Shield AI is seeking a talented Electrical Engineer II specializing in Power Electronics. This role is integral to the design, analysis, and validation of power electronics systems essential for our next-generation aircraft. If you are an engineer with a robust background in power systems and are passionate about tackling complex challenges and seeing your projects evolve from concept to flight, we want to hear from you!

Role Overview Shield AI is hiring a Thermal Engineer I focused on power electronics at its Dallas, Texas location. This position supports the development of thermal management solutions for advanced electronic systems. The work centers on improving system performance and reliability through effective thermal design. What You Will Do Design thermal architectures for power electronics Validate and optimize thermal solutions to support system performance Collaborate with an experienced engineering team on technology development

Established in 2015, Shield AI is a pioneering deep-tech company focused on safeguarding service members and civilians through innovative systems. Our cutting-edge products, including the V-BAT and X-BAT aircraft, as well as the Hivemind Enterprise and Hivemind Vision product lines, are designed to enhance operational capabilities. With a global presence spanning the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology plays a vital role in supporting missions worldwide. For further details, visit www.shield.ai. Connect with us on LinkedIn, X, Instagram, and YouTube.Job Overview:At Shield AI, we are on the lookout for an enthusiastic Entry Level Electrical Engineer eager to contribute to the first flight of the X-BAT. This role entails taking ownership of a crucial project tied to our avionics development timeline. You will receive direct mentorship from experienced Senior Electrical Engineers and collaborate with cross-functional teams. Our ideal candidate embraces first principles engineering and demonstrates a strong sense of ownership in their work.

Job Overview:Join Shield AI as a Senior Propulsion Engineer, taking on the role of Responsible Engineer (RE) for a key propulsion subsystem within the cutting-edge X-BAT platform. This next-generation UAV operates using a low-bypass turbofan engine, and your expertise will be critical in overseeing the entire lifecycle of propulsion hardware—from requirements and architecture to design, build, testing, flight performance validation, and operational support.In this hands-on, analysis-intensive position, you'll be the primary technical liaison for your assigned subsystem, which could include engine modules, fuel delivery systems, oil systems, bleed air, valves, and actuation. Your role will ensure peak performance, seamless integration with both the engine and vehicle, and adaptability to a broad spectrum of operational demands. Collaboration will be key, as you'll engage with cross-functional teams including design, fluids, controls, airframe, manufacturing, flight testing, and mission teams to drive success.

At Shield AI, we are on a mission to safeguard service members and civilians through innovative technology. Established in 2015, our venture-backed deep-tech company specializes in autonomous aviation systems, including the revolutionary V-BAT and X-BAT aircraft, as well as our cutting-edge Hivemind Enterprise and Hivemind Vision product lines. With a global presence across the U.S., Europe, the Middle East, and Asia-Pacific, our solutions are designed to enhance operational capabilities worldwide. Discover more about us at www.shield.ai. Stay connected with us on LinkedIn, X, Instagram, and YouTube.Job Overview: Join us at Shield AI as we revolutionize the field of autonomous aviation with advanced AI and GPS/RF-denied navigation technologies. As the Engineering Manager for Electrical Engineering, you will spearhead a team of skilled engineers focused on the design, development, and integration of the avionics and electrical systems for our next-gen X-BAT aircraft. This role is perfect for a dynamic technical leader who thrives in a fast-paced environment, enjoys mentoring team members, and is committed to delivering high-performance, reliable systems from inception through to production.

Join the Future of Defense Technology!At Shield AI, our mission is to safeguard service members and civilians through cutting-edge intelligent systems. Established in 2015, we are a pioneering deep-tech company that designs and develops innovative products such as the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision. With a global presence across the U.S., Europe, the Middle East, and the Asia-Pacific, our technology supports critical operations worldwide. To learn more, visit www.shield.ai. Follow us on LinkedIn, X, Instagram, and YouTube.Position Overview:As a crucial member of our Hardware Test Engineering team, you will help ensure the V-BAT remains the most reliable and mission-ready UAV in the industry. You will design and implement state-of-the-art test solutions, developing custom electrical and mechanical systems that challenge our hardware in real-world and extreme conditions.Your Responsibilities:- Design and automate testing systems for power electronics and RF communications.- Engage in hands-on PCB design and Python scripting.- Conduct advanced environmental testing methods, including HASS, ESS, and HALT, to uphold the highest standards of hardware reliability.If you are passionate about creating robust hardware and excel in a dynamic, multidisciplinary environment, we encourage you to apply!

Join Shield AI as a Senior Manufacturing Engineer!We are looking for an experienced Manufacturing Engineer to play a crucial role in the fabrication and assembly of cutting-edge composite airframes for next-generation aircraft. This position is essential for the development of prototypes, designing assembly tools and fixtures, as well as optimizing manufacturing processes to ensure the efficient production of high-performance aircraft structures. The ideal candidate will possess significant experience in airframe fabrication and assembly.

Join Shield AI as a Supplier Development Engineer, where you will play a pivotal role in advancing our innovative technologies designed to safeguard both service members and civilians. Our solutions, including the V-BAT and X-BAT aircraft, as well as the Hivemind product lines, are at the forefront of intelligent systems. We are looking for a passionate professional with expertise in mechanical components such as composites, 3D printed parts, injection molded items, and machined components. You will be instrumental in optimizing supplier performance, addressing challenges that affect quality, timely delivery, and scalability, while supporting the integration of suppliers into new designs. Your contributions will help us fulfill our mission of delivering affordable and autonomous systems at scale.

Job Description: At Shield AI, we're revolutionizing autonomous aviation with our pioneering AI and GPS/RF-denied navigation technologies. We are on a mission to develop a state-of-the-art aircraft that will redefine the limits of innovation and performance.We are looking for a talented Communications Systems Engineer to spearhead the design, integration, and optimization of cutting-edge communication systems for our next-generation autonomous aircraft.This pivotal role involves overseeing mission-critical data links, encryption, and secure communications, ensuring flawless interoperability between airborne systems, sensors, ground stations, and satellites. You will collaborate with experts in sensor fusion, RF systems, SATCOM, and AI-driven data processing to create an aircraft that excels in contested environments with minimal latency and maximum reliability.

Join Shield AI as a Staff Engineer, Manufacturing Equipment, where you will play a pivotal role in enhancing our cutting-edge manufacturing processes. As a key member of our engineering team, you will be responsible for the design, implementation, and maintenance of complex manufacturing equipment, ensuring that we continue to innovate and lead in the industry.Your expertise will directly impact production efficiency and product quality, making your contributions vital to our success. We are seeking a highly motivated engineer with a passion for technology and a commitment to excellence.

Founded in 2015, Shield AI is an innovative, venture-backed deep-tech company dedicated to safeguarding service members and civilians through advanced intelligent systems. Our cutting-edge products encompass the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With a global presence spanning the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology plays a crucial role in supporting operations around the world. Explore more at www.shield.ai. Connect with us on LinkedIn, X, Instagram, and YouTube. As the Strategic Sourcing Manager – Electronics, you will spearhead the global sourcing strategy, oversee supplier management, and drive cost optimization initiatives for Shield AI’s electronic components, PCBA, harnessing, and subsystem commodities. This pivotal role requires collaboration with engineering, manufacturing, quality assurance, and program management teams to ensure supply chain continuity, competitive pricing, and the nurturing of a robust, technically proficient supplier base to support both current and future product lines.

Join Our Mission at Shield AI!Are you a creative and driven Mechanical Design Engineer keen to contribute to cutting-edge AI and aircraft technology? At Shield AI, we are passionate about making a positive impact by developing intelligent systems that protect service members and civilians alike.As a Senior Mechanical Design Engineer, you will play a vital role in the mechanical design and development of our autonomous UAV products. Your responsibilities will include designing and refining complex electro-mechanical assemblies, collaborating with teams to prototype and test innovative solutions, and ensuring that our products meet stringent performance, schedule, and reliability standards.

Join Our Team as a Senior Propulsion Test Engineer!At Shield AI, we are dedicated to safeguarding service members and civilians through innovative technology. Established in 2015, our deep-tech company specializes in the development of intelligent systems, including the cutting-edge V-BAT and X-BAT aircraft, as well as the Hivemind Enterprise and Vision product lines. With a global presence spanning the U.S., Europe, the Middle East, and the Asia-Pacific, our solutions are integral to operations around the world. Learn more at www.shield.ai and connect with us on LinkedIn, X, Instagram, and YouTube.We are looking for a Senior Propulsion Test Engineer to spearhead the planning and execution of propulsion test campaigns for our X-BAT platform. This role entails comprehensive responsibility for propulsion test activities, encompassing test architecture, test stand design, execution, data analysis, and iteration—all supporting a low-bypass turbofan-powered Group 5 UAV.As the primary point of contact for propulsion testing, you will ensure that test results accurately depict engine and subsystem performance, mitigate integration risks, and guide flight readiness decisions. This position is hands-on, data-driven, and highly collaborative, requiring close cooperation with propulsion engineers, design engineers, technicians, control teams, airframe specialists, and flight test groups.

Join Shield AI, a pioneering venture-backed deep-tech company founded in 2015, dedicated to safeguarding service members and civilians with intelligent systems. Our innovative products, which include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision product lines, have made a significant impact in global operations. With locations across the U.S., Europe, the Middle East, and the Asia-Pacific, we are at the forefront of cutting-edge technology and operational excellence. For more details, visit us at www.shield.ai. Connect with Shield AI on LinkedIn, X, Instagram, and YouTube. Job Description:As a Staff Engineer specializing in Tool Design, you will leverage over 7 years of experience in developing production tooling for intricate aerospace systems. This pivotal role encompasses the entire tooling lifecycle—from concept and design to analysis, release, fabrication, and prove-out—ensuring safe, repeatable, and first-time-right assembly. You will collaborate cross-functionally with Manufacturing, Quality, and Safety teams to deliver robust tooling solutions that support pilot builds and transition seamlessly to rate production.

Shield AI is on the lookout for a Principal Fuel Systems Engineer to spearhead the architecture, development, and validation of cutting-edge fuel systems for our advanced AI-powered aircraft. In this key role, you will oversee the entire lifecycle of fuel system design—from initial concept to flight testing—while providing mentorship to peers and championing technical excellence across our expanding fleet of air vehicles.You will face significant challenges, such as facilitating efficient long-endurance flight, optimizing aircraft center of gravity, and developing robust, certifiable systems that operate impeccably under extreme conditions.While on-site or hybrid work is preferred, we are open to considering remote arrangements for exceptionally qualified candidates, requiring up to 25% travel.

Join Shield AI as a Staff Hardware Reliability EngineerAt Shield AI, we are on a mission to safeguard both service members and civilians through cutting-edge intelligent systems. As a Hardware Reliability Engineer, you will play a crucial role in ensuring the durability and long-term performance of our VBAT flight hardware. Collaborating closely with design, manufacturing, and supply chain teams, you will implement best practices in design-for-reliability and conduct thorough reliability verification from initial concept to full-scale production.Your responsibilities will include leading environmental and stress testing initiatives such as temperature cycling, vibration tests, HALT, and HASS. You will also conduct failure analysis, materials characterization, and root cause investigations for manufacturing non-conformances and field returns. Your expertise will contribute to design reviews, FMEA activities, and influence material selection and manufacturing requirements. Analyzing test and field data using reliability modeling tools, you will help develop corrective actions and process improvements that enhance hardware reliability across the program.

Join Shield AI as a Hardware Reliability Engineer II, where your expertise will help ensure the durability and sustained performance of our cutting-edge VBAT flight hardware. Collaborate with design, manufacturing, and supplier teams to adopt best practices for design-for-reliability.In this dynamic role, you will drive environmental and stress testing initiatives, support in-depth failure analysis, and analyze test and field data to uncover potential reliability risks. Your contributions will be essential in design reviews, FMEA activities, and root cause investigations for both manufacturing and field challenges, ultimately enhancing hardware reliability throughout our program.