Staff Hardware Reliability Engineer at Shield AI | Dallas, Texas

Join Shield AI as a Staff Hardware Reliability EngineerAt Shield AI, we are on a mission to safeguard both service members and civilians through cutting-edge intelligent systems. As a Hardware Reliability Engineer, you will play a crucial role in ensuring the durability and long-term performance of our VBAT flight hardware. Collaborating closely with design, manufacturing, and supply chain teams, you will implement best practices in design-for-reliability and conduct thorough reliability verification from initial concept to full-scale production.Your responsibilities will include leading environmental and stress testing initiatives such as temperature cycling, vibration tests, HALT, and HASS. You will also conduct failure analysis, materials characterization, and root cause investigations for manufacturing non-conformances and field returns. Your expertise will contribute to design reviews, FMEA activities, and influence material selection and manufacturing requirements. Analyzing test and field data using reliability modeling tools, you will help develop corrective actions and process improvements that enhance hardware reliability across the program.

Join Shield AI as a Hardware Reliability Engineer II, where your expertise will help ensure the durability and sustained performance of our cutting-edge VBAT flight hardware. Collaborate with design, manufacturing, and supplier teams to adopt best practices for design-for-reliability.In this dynamic role, you will drive environmental and stress testing initiatives, support in-depth failure analysis, and analyze test and field data to uncover potential reliability risks. Your contributions will be essential in design reviews, FMEA activities, and root cause investigations for both manufacturing and field challenges, ultimately enhancing hardware reliability throughout our program.

Join Shield AI as a Staff Engineer, Manufacturing Equipment, where you will play a pivotal role in enhancing our cutting-edge manufacturing processes. As a key member of our engineering team, you will be responsible for the design, implementation, and maintenance of complex manufacturing equipment, ensuring that we continue to innovate and lead in the industry.Your expertise will directly impact production efficiency and product quality, making your contributions vital to our success. We are seeking a highly motivated engineer with a passion for technology and a commitment to excellence.

Join Shield AI, a pioneering venture-backed deep-tech company founded in 2015, dedicated to safeguarding service members and civilians with intelligent systems. Our innovative products, which include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision product lines, have made a significant impact in global operations. With locations across the U.S., Europe, the Middle East, and the Asia-Pacific, we are at the forefront of cutting-edge technology and operational excellence. For more details, visit us at www.shield.ai. Connect with Shield AI on LinkedIn, X, Instagram, and YouTube. Job Description:As a Staff Engineer specializing in Tool Design, you will leverage over 7 years of experience in developing production tooling for intricate aerospace systems. This pivotal role encompasses the entire tooling lifecycle—from concept and design to analysis, release, fabrication, and prove-out—ensuring safe, repeatable, and first-time-right assembly. You will collaborate cross-functionally with Manufacturing, Quality, and Safety teams to deliver robust tooling solutions that support pilot builds and transition seamlessly to rate production.

Join the Future of Defense Technology!At Shield AI, our mission is to safeguard service members and civilians through cutting-edge intelligent systems. Established in 2015, we are a pioneering deep-tech company that designs and develops innovative products such as the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision. With a global presence across the U.S., Europe, the Middle East, and the Asia-Pacific, our technology supports critical operations worldwide. To learn more, visit www.shield.ai. Follow us on LinkedIn, X, Instagram, and YouTube.Position Overview:As a crucial member of our Hardware Test Engineering team, you will help ensure the V-BAT remains the most reliable and mission-ready UAV in the industry. You will design and implement state-of-the-art test solutions, developing custom electrical and mechanical systems that challenge our hardware in real-world and extreme conditions.Your Responsibilities:- Design and automate testing systems for power electronics and RF communications.- Engage in hands-on PCB design and Python scripting.- Conduct advanced environmental testing methods, including HASS, ESS, and HALT, to uphold the highest standards of hardware reliability.If you are passionate about creating robust hardware and excel in a dynamic, multidisciplinary environment, we encourage you to apply!

Job Overview:Join Shield AI as a Senior Propulsion Engineer, taking on the role of Responsible Engineer (RE) for a key propulsion subsystem within the cutting-edge X-BAT platform. This next-generation UAV operates using a low-bypass turbofan engine, and your expertise will be critical in overseeing the entire lifecycle of propulsion hardware—from requirements and architecture to design, build, testing, flight performance validation, and operational support.In this hands-on, analysis-intensive position, you'll be the primary technical liaison for your assigned subsystem, which could include engine modules, fuel delivery systems, oil systems, bleed air, valves, and actuation. Your role will ensure peak performance, seamless integration with both the engine and vehicle, and adaptability to a broad spectrum of operational demands. Collaboration will be key, as you'll engage with cross-functional teams including design, fluids, controls, airframe, manufacturing, flight testing, and mission teams to drive success.

Join Shield AI, a pioneering deep-tech company established in 2015, dedicated to safeguarding service members and civilians through cutting-edge intelligent systems. Our innovative products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision product lines. With a global presence spanning the U.S., Europe, the Middle East, and the Asia-Pacific, our technology actively enhances operations around the world. For further details, visit www.shield.ai. Connect with us on LinkedIn, X, Instagram, and YouTube. Job Overview:We are seeking a Senior Production Engineer with over 7 years of experience in designing high-efficiency manufacturing systems, material flow loops, and pilot cell layouts specifically for aerospace or advanced hardware production. In this role, you will be responsible for architecting comprehensive workflows from point-of-use material presentation to full-factory flow modeling, ensuring compliance with takt time, ergonomic operations, and readiness for scalable production.

Join Shield AI as a Staff State Estimation Engineer and contribute to safeguarding service members and civilians through cutting-edge technology. We are a pioneering deep-tech company founded in 2015, dedicated to developing intelligent systems that enhance operational capabilities. Our diverse product lineup includes the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision product lines, all designed to perform in dynamic and contested environments.In this pivotal role, you will be an integral part of the Guidance, Navigation, and Control (GNC) team. Your expertise will drive the development, optimization, and deployment of state-of-the-art sensor fusion and navigation algorithms tailored for autonomous UAV operations. You will design real-time sensor processing pipelines, effectively integrate multi-sensor data to enhance state estimation, and work closely with autonomy researchers, software engineers, and hardware teams to ensure the highest levels of system performance and reliability.Your contributions will facilitate the seamless transition of innovative research into operational capabilities, enabling Shield AI to deliver precise navigation solutions for mission-critical applications.

Join Shield AI, a pioneering deep-tech company founded in 2015, dedicated to safeguarding service members and civilians through cutting-edge intelligent systems. Our innovative products, including the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision lines, are utilized in operations worldwide. With a presence across the U.S., Europe, the Middle East, and the Asia-Pacific, we are at the forefront of technological advancement. Discover more about our mission at www.shield.ai. Stay connected with us on LinkedIn, X, Instagram, and YouTube.Position Overview:We are on the lookout for a talented Staff Fuel Systems Engineer to lead the design, analysis, and integration of advanced fuel systems for our next-generation autonomous aircraft. You will play a critical role in developing innovative fuel storage, transfer, and distribution systems that enhance endurance, efficiency, and reliability in demanding operational conditions.This position is perfect for engineers who are enthusiastic about taking ownership of complex subsystems, collaborating across diverse teams, and evolving into a technical leader at the nexus of autonomy, flight science, and fluid systems.

Join Our Innovative Team as a Senior Electrical Engineer!At Shield AI, a pioneering deep-tech company founded in 2015, our mission is to safeguard service members and civilians through cutting-edge intelligent systems. Our diverse product offerings, including the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision, reflect our commitment to technological advancement. With offices spanning the U.S., Europe, the Middle East, and the Asia-Pacific, our solutions are actively deployed in operations globally.About the Role:We are expanding our Avionics Engineering team to enhance the development of the X-BAT aircraft and its launch/recovery vehicle. You will be responsible for designing a critical avionics system that ensures seamless communication, computing, AI integration, power management, telemetry, and all other essential aircraft systems.As a Senior Electrical Engineer, you will take ownership of significant aspects of the flight-critical system design and collaborate with cross-functional teams to bring our innovative solutions to fruition.

Join Shield AI as a Senior Manufacturing Engineer!We are looking for an experienced Manufacturing Engineer to play a crucial role in the fabrication and assembly of cutting-edge composite airframes for next-generation aircraft. This position is essential for the development of prototypes, designing assembly tools and fixtures, as well as optimizing manufacturing processes to ensure the efficient production of high-performance aircraft structures. The ideal candidate will possess significant experience in airframe fabrication and assembly.

Founded in 2015, Shield AI is a pioneering deep-tech company dedicated to safeguarding both service members and civilians through advanced intelligent systems. Our innovative product lineup includes the cutting-edge V-BAT and X-BAT aircraft, along with the Hivemind Enterprise and Hivemind Vision product families. With a global presence in the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology is actively deployed in missions worldwide. Discover more about our vision and initiatives at www.shield.ai. Connect with us on LinkedIn, X, Instagram, and YouTube. Job Overview:Join our dynamic Avionics Engineering team as we advance the development of the X-BAT aircraft. In this role, you will be instrumental in designing a flight-critical, custom avionics system that encompasses communications, computing, AI integration, power management, telemetry, and other essential aircraft functionalities.As a Hardware Design Specialist focusing on High Voltage systems, you will collaborate closely with the entire Avionics team and cross-functional groups. This pivotal position spans design, verification, procurement, manufacturing, and testing. You will specifically engage with the Power Systems team as they engineer and validate all high voltage power components for the X-BAT, including generators, batteries, and power converters.

Join Shield AI as a Supplier Development Engineer, where you will play a pivotal role in advancing our innovative technologies designed to safeguard both service members and civilians. Our solutions, including the V-BAT and X-BAT aircraft, as well as the Hivemind product lines, are at the forefront of intelligent systems. We are looking for a passionate professional with expertise in mechanical components such as composites, 3D printed parts, injection molded items, and machined components. You will be instrumental in optimizing supplier performance, addressing challenges that affect quality, timely delivery, and scalability, while supporting the integration of suppliers into new designs. Your contributions will help us fulfill our mission of delivering affordable and autonomous systems at scale.

Job Description: At Shield AI, we're revolutionizing autonomous aviation with our pioneering AI and GPS/RF-denied navigation technologies. We are on a mission to develop a state-of-the-art aircraft that will redefine the limits of innovation and performance.We are looking for a talented Communications Systems Engineer to spearhead the design, integration, and optimization of cutting-edge communication systems for our next-generation autonomous aircraft.This pivotal role involves overseeing mission-critical data links, encryption, and secure communications, ensuring flawless interoperability between airborne systems, sensors, ground stations, and satellites. You will collaborate with experts in sensor fusion, RF systems, SATCOM, and AI-driven data processing to create an aircraft that excels in contested environments with minimal latency and maximum reliability.

Join Shield AI as an Aerostructures Design Engineer II!At Shield AI, we are on a mission to safeguard service members and civilians through cutting-edge intelligent systems. Founded in 2015, our venture-backed deep-tech company has grown to develop revolutionary products like the V-BAT and X-BAT aircraft, along with the Hivemind Enterprise and Hivemind Vision product lines. With a global presence across the U.S., Europe, the Middle East, and the Asia-Pacific, our technology supports critical operations worldwide.As an Aerostructures Design Engineer II, you will play a pivotal role in the creation of innovative structural components for our next-generation autonomous aircraft. Collaborating within the Mechanical Engineering team, you will transition from initial concepts to production-ready hardware, ensuring structural integrity, manufacturability, and mission readiness. This dynamic role is tailored to your experience level and offers the chance to work in a fast-paced environment where your contributions will have a meaningful impact.

Join Our Mission at Shield AI:Are you an innovative and experienced Electrical Engineer eager to contribute to cutting-edge AI hardware products? If you are driven by a passion to make a positive impact in the world and thrive in a mission-oriented environment, then Shield AI is the perfect place for you!About the Role:As a Senior Principal RF Engineer, you will take on a pivotal role in leading the technical aspects of RF systems for our V-BAT aircraft. Your expertise will bring together diverse engineering disciplines, including mechanical, systems, manufacturing, and software engineering. You will oversee all aspects of RF design, integration, testing, and compliance. This is an opportunity to work on impactful projects that enhance the capabilities of our intelligent systems.

Join Our Team at Shield AI!At Shield AI, we are revolutionizing autonomous aviation through innovative AI and GPS/RF-denied navigation technologies. We are in search of an experienced Staff Power Engineer who will lead the design, development, and implementation of high-performance power systems across our aircraft programs. In this pivotal role, you will take ownership of architectural design, mentor junior engineers, and ensure our power electronics fulfill the stringent requirements of autonomous aviation. If you thrive in dynamic environments, excel in cross-functional teamwork, and are passionate about advancing power system design, we would love to connect with you!

Join Our Mission at Shield AI!Are you a creative and driven Mechanical Design Engineer keen to contribute to cutting-edge AI and aircraft technology? At Shield AI, we are passionate about making a positive impact by developing intelligent systems that protect service members and civilians alike.As a Senior Mechanical Design Engineer, you will play a vital role in the mechanical design and development of our autonomous UAV products. Your responsibilities will include designing and refining complex electro-mechanical assemblies, collaborating with teams to prototype and test innovative solutions, and ensuring that our products meet stringent performance, schedule, and reliability standards.

Join Our Team as a Senior Propulsion Test Engineer!At Shield AI, we are dedicated to safeguarding service members and civilians through innovative technology. Established in 2015, our deep-tech company specializes in the development of intelligent systems, including the cutting-edge V-BAT and X-BAT aircraft, as well as the Hivemind Enterprise and Vision product lines. With a global presence spanning the U.S., Europe, the Middle East, and the Asia-Pacific, our solutions are integral to operations around the world. Learn more at www.shield.ai and connect with us on LinkedIn, X, Instagram, and YouTube.We are looking for a Senior Propulsion Test Engineer to spearhead the planning and execution of propulsion test campaigns for our X-BAT platform. This role entails comprehensive responsibility for propulsion test activities, encompassing test architecture, test stand design, execution, data analysis, and iteration—all supporting a low-bypass turbofan-powered Group 5 UAV.As the primary point of contact for propulsion testing, you will ensure that test results accurately depict engine and subsystem performance, mitigate integration risks, and guide flight readiness decisions. This position is hands-on, data-driven, and highly collaborative, requiring close cooperation with propulsion engineers, design engineers, technicians, control teams, airframe specialists, and flight test groups.

Shield AI is on the lookout for a Principal Fuel Systems Engineer to spearhead the architecture, development, and validation of cutting-edge fuel systems for our advanced AI-powered aircraft. In this key role, you will oversee the entire lifecycle of fuel system design—from initial concept to flight testing—while providing mentorship to peers and championing technical excellence across our expanding fleet of air vehicles.You will face significant challenges, such as facilitating efficient long-endurance flight, optimizing aircraft center of gravity, and developing robust, certifiable systems that operate impeccably under extreme conditions.While on-site or hybrid work is preferred, we are open to considering remote arrangements for exceptionally qualified candidates, requiring up to 25% travel.