Senior Mechanical Engineer Sheet Metal Structures jobs in El Segundo – Browse 232 openings on RoboApply Jobs

Senior Mechanical Engineer Sheet Metal Structures jobs in El Segundo

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Full-time|On-site|El Segundo HQ

Radiant Industries is on the lookout for an experienced and passionate Senior Mechanical Engineer specializing in sheet metal structures. In this pivotal role, you will be instrumental in designing and developing essential structures within our innovative Kaleidos project. Your expertise will address unique challenges while creating efficient and reliable structures capable of facilitating fission in extreme temperature environments and adhering to strict volumetric constraints.As a Senior Mechanical Engineer, you will lead trade studies, select materials, and conduct detailed structural analyses, including assembly, integration, and testing. Your contributions will significantly impact the development of the first new commercial reactor design in over 50 years, scheduled for completion by 2026.

Dec 11, 2025
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Full-time|On-site|El Segundo HQ

Radiant Industries is on the forefront of innovative engineering solutions, and we are looking for a highly skilled Senior Mechanical Engineer (Structures) to join our team. In this pivotal role, you will design and develop critical structural components within our Kaleidos project, tackling unique challenges to create efficient and reliable structures that can withstand extreme temperature environments and adhere to volumetric constraints.As a Senior Mechanical Engineer, you will play a crucial role in the advancement of the first new commercial reactor design in over 50 years, set to launch by 2026. Your responsibilities will include conducting trade studies, material selection, detailed structural analysis, assembly, integration, and testing.

Dec 11, 2025
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companyVardaSpace logo
Full-time|On-site|El Segundo, California, United States

Join VardaSpace as a Senior Structures Engineer and be at the forefront of innovative aerospace solutions. In this pivotal role, you will lead the design and analysis of structural components for space vehicles, ensuring safety and performance in the demanding environment of space. You will collaborate with a passionate team of engineers and contribute to groundbreaking projects that push the boundaries of technology.

Mar 25, 2026
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Full-time|On-site|El Segundo HQ

Radiant Industries is on the lookout for an accomplished Senior Structural Engineer to spearhead the design and development of essential structures within our innovative Kaleidos project. In this pivotal role, you will tackle unique engineering challenges to create efficient and robust structures capable of sustaining fission reactions, even under extreme temperature conditions and stringent volumetric constraints.Your responsibilities will encompass conducting trade studies, selecting appropriate materials, performing comprehensive structural analyses, as well as overseeing assembly, integration, and testing processes. Your contributions will be instrumental in propelling the launch of the first new commercial reactor design in over half a century by the year 2026.

Dec 11, 2025
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company
Senior Mechanisms Engineer

Radiant Industries

Full-time|On-site|El Segundo HQ

Senior Mechanisms EngineerRadiant Industries is on the lookout for a dynamic and experienced Senior Mechanisms Engineer to spearhead the design and development of essential mechanisms within the innovative Kaleidos project. In this role, you will tackle unique engineering challenges to create efficient and dependable mechanisms that govern reactivity and activate critical safety features. Your responsibilities will encompass trade studies, material selection, in-depth structural analysis, assembly, integration, and rigorous testing. Your contributions will be vital in propelling the introduction of the first new commercial reactor design in over five decades by the year 2026.Key Responsibilities:Lead the design and development of crucial mechanisms such as control blade actuators and air jacket valves.Conduct comprehensive trade studies and formulate designs that align with program requirements.Execute detailed thermomechanical analysis (including static strength and durability/fatigue) and kinematic analysis to assess structural integrity and performance margins using both hand calculations and finite element analysis tools.Develop and implement manufacturing and assembly instructions along with test plans.Create and oversee a Bill of Materials (BOM).Identify and cultivate relationships with suppliers for necessary components.Manage schedules for subassembly design, manufacturing, and testing.Conduct risk analysis (FMEA) for subsystems.Gather requirements and provide insights to engineers across other functional areas through effective communication.Qualifications:Bachelor's degree in Mechanical or Aeronautical Engineering from an accredited institution.A minimum of 4 years of experience in mechanism design.Over 4 years of experience conducting stress analysis utilizing both hand calculations and finite element tools (such as Abaqus, Ansys, FEMAP, or equivalent).Desired Skills:Proficient in the design of multi-component assemblies using CAD software (NX or similar).Experience in designing hardware that underwent manufacturing, deployment, and iterative improvements.Familiarity with pneumatic system design.Knowledge in integrating electromechanical components such as motors or encoders.

Jan 27, 2026
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company
Full-time|On-site|El Segundo HQ

Join our team at Radiant Industries as a Structural & Thermal Analyst - Turbomachinery. In this pivotal role, you will oversee the structural, thermal, and mechanical performance of high-speed rotating machinery, including compressors, turbines, and pumps utilized in our power generation and primary cooling systems.You will collaborate with mechanical designers, manufacturing engineers, and testing teams to ensure our hardware meets performance expectations under extreme mechanical and thermal conditions. Your contributions will significantly impact Radiant’s mission through trade studies, iterative design, prototype development, simulations, and comprehensive testing.Responsibilities:Conduct structural and thermal analyses of turbomachinery components and assemblies (compressors, turbines, rotors, electric motors, bearings, seals, and housings) to inform design decisions and ensure reliability under operational and transient conditions.Assess static and dynamic mechanical performance, thermal stresses, and coupled thermal-structural interactions.Perform fatigue, durability, and rotor-bearing performance analyses for high-speed rotating systems.Support evaluations of airflow, heat transfer, and temperature distributions within turbomachinery components as part of thermal and structural assessments.Investigate complex interactions between mechanical, thermal, and rotor system behaviors.Collaborate with design, assembly, and testing teams to optimize component designs, assembly processes, and thermal management strategies.Assist in prototype and first-article testing, including integration, instrumentation setup, data collection, and analysis.Document technical results, share findings, and provide actionable insights to cross-functional teams.

Feb 17, 2026
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companyVardaSpace logo
Full-time|On-site|El Segundo, California, United States

Join VardaSpace as a Structures Engineer, where you will be at the forefront of innovative aerospace engineering solutions. You will work on the design, analysis, and testing of structural components for our cutting-edge spacecraft, contributing to projects that aim to revolutionize the space industry.

Mar 26, 2026
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company
Full-time|On-site|El Segundo HQ

Senior Structures EngineerRadiant Industries is on the lookout for a dynamic and innovative Senior Structures Engineer to lead the design and development of essential structures within the Kaleidos project. In this role, you will tackle unique engineering challenges, crafting efficient and robust structures that endure extreme temperatures and satisfy volumetric constraints. Your expertise will play a crucial role in advancing the first new commercial reactor design in over 50 years, set to launch by 2026.Key Responsibilities:Lead the design of critical structures, including mass-efficient transportable shielding systems, container systems, and high-temperature graphite and metallic systems.Conduct thorough trade studies and develop innovative designs to meet program specifications.Perform detailed thermomechanical (static strength, durability/fatigue) and dynamic analyses (vibration, shock) to ensure structural integrity, utilizing both manual calculations and finite element analysis tools.Create and implement manufacturing and assembly instructions, along with comprehensive test plans.Manage a Bill of Materials (BOM) and collaborate with suppliers for component development.Oversee subassembly design, manufacturing, and testing schedules.Conduct risk analysis (FMEA) for subsystems.Gather requirements and provide constructive guidance to engineers across different functional areas through effective communication.

Nov 11, 2025
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companyVarda Space Industries logo
Full-time|On-site|El Segundo, California, United States

Role Overview Varda Space Industries is hiring a Senior Mechanisms Engineer focused on payload systems in El Segundo, California. This role leads the design, development, and testing of mechanisms that enable advanced payloads for space applications. What You Will Do Design, develop, and test mechanisms that support complex payloads Work closely with multidisciplinary teams to integrate mechanical systems Help ensure payload mechanisms meet quality and performance requirements

Apr 17, 2026
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company
Full-time|On-site|El Segundo HQ

Senior Mechanical Engineer - Fluid SystemsRadiant Industries is on the lookout for an enthusiastic and experienced Senior Mechanical Engineer specializing in Fluid Systems. This pivotal role involves overseeing the design and development of critical Kaleidos fluid systems, guiding projects from initial design to production. These systems are essential for converting reactor core heat into electrical power.As a key member of our engineering team, you'll engage in trade studies, component selection, thermal hydraulic analysis, piping design, vendor evaluation, assembly, and rigorous testing. Your contributions will play a vital role in launching the first new commercial reactor design in over 50 years by 2026.Responsibilities:Lead the engineering process for fluid systems and components, including compressors, valves, and heat exchangers.Conduct complex thermal and fluid analyses to inform design choices, validate system performance, and maintain structural integrity using hand calculations and finite element analysis tools.Perform trade studies to enhance system performance and fulfill program requirements.Create and implement manufacturing and assembly instructions along with test plans.Manage and maintain a comprehensive Bill of Materials (BOM).Identify and cultivate relationships with suppliers for all components.Oversee the design, manufacturing, and testing schedules for subassemblies.Conduct risk analysis (FMEA) for subsystems.Gather requirements and provide guidance and constructive feedback to engineers across various disciplines.Qualifications:Bachelor’s degree in Mechanical, Materials, Aeronautical, Civil, or Structural Engineering from an accredited institution.Proven experience in fluid system architecture design.A minimum of 4 years of experience in designing, building, and testing fluid systems.In-depth knowledge of fluid dynamics and thermodynamics.Solid understanding of heat exchanger design and analysis techniques.

Jun 16, 2025
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Full-time|On-site|El Segundo HQ

Senior Mechanical Engineer – Turbomachinery RotordynamicsRadiant Industries is on the lookout for a dynamic and experienced Senior Mechanical Engineer to join our innovative team. This pivotal role focuses on the power generation and primary cooling turbomachinery linked to our advanced Kaleidos product. As a key contributor, you will conduct thorough rotordynamic analyses and select appropriate bearings for high-speed rotating machinery, which includes compressors, turbines, and pumps designed for high-temperature applications. The ideal candidate will possess a robust background in rotordynamics and bearing selection, complemented by practical experience in hardware testing.Responsibilities:Design, construct, and evaluate turbomachinery for Radiant’s power generation systems.Conduct dynamic analyses of rotor-bearing systems to assess vibrational behavior, stability, and resonance attributes.Perform critical speed and Campbell diagram analyses, alongside stability assessments, to enhance rotor system designs for reduced vibration and resonance.Examine rotor response during transient operating conditions, including startups, shutdowns, and off-design operations.Select suitable bearing types (e.g., rolling element, fluid film, magnetic) based on operating conditions and performance needs. Assess bearing loads, lifespan, and thermal efficiency.Compile technical reports, design documentation, and presentation materials.Assist in the assembly and testing of prototypes, initial articles, and production hardware.Required Qualifications:Bachelor’s or Master’s degree in Mechanical Engineering or a related field.A minimum of 5 years’ experience in designing and analyzing turbomachinery, rotating equipment, or mechanisms.Solid grasp of rotordynamic principles and relevant tools (e.g., XLrotor, Dyrobes, or equivalent).Exceptional problem-solving, technical communication, and organizational skills.Desired Qualifications:Experience in power generation applications.Expertise in bearing selection for high-temperature, high-speed applications.Practical experience with turbomachinery testing and instrumentation.

Oct 13, 2025
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Loads & Dynamics Engineer

Radiant Industries

Full-time|On-site|El Segundo HQ

Role OverviewRadiant Industries is on the lookout for a skilled Loads & Dynamics Engineer to lead and conduct structural loads, vibration, and dynamic analyses for intricate mechanical systems associated with Kaleidos, the world's first portable microreactor and its supporting hardware. In this pivotal role, you will ensure the structural integrity and durability throughout the product lifecycle, covering all aspects from manufacturing to deployment and operational environments.This position requires a proactive engineer who thrives in fast-paced, ambiguous settings and collaborates effectively with teams in structures, mechanical design, thermal, nuclear, and testing disciplines.Key ResponsibilitiesDevelop and manage static, dynamic, and transient load analysis for reactor systems, support structures, and transport configurations.Conduct structural dynamics analyses, including modal, random vibration, shock, sine vibration, and fatigue assessments.Implement explicit dynamics simulations to model nonlinear reactor responses during transient seismic and transportation events.Define and analyze transportation and handling environments, addressing shock and vibration from road, rail, air, or sea transport.Generate load cases and environments to support structural sizing, design margins, and verification plans.Conduct finite element analyses (FEA) using tools such as ANSYS and Abaqus.Work collaboratively with design engineers to influence hardware architecture, material selection, and joint design.Assist in test planning and correlation, including shaker tests, modal surveys, and structural verification testing.Create and maintain analysis documentation, reports, and requirements for internal reviews and regulatory interfaces.Contribute to failure investigations, root cause analyses, and design enhancements.Help establish best practices for loads, dynamics, and structural verification within a growing engineering organization.

Jan 27, 2026
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company
Full-time|On-site|El Segundo HQ

About Radiant IndustriesRadiant Industries, headquartered in El Segundo, CA, is pioneering the development of the world’s first mass-produced portable nuclear microreactors. Our flagship reactor, Kaleidos, is a 1-megawatt, fail-safe microreactor designed for mobility, capable of providing power for up to five years without the need for refueling. This innovative technology serves as a sustainable alternative to diesel generators, delivering essential power to hospitals, data centers, remote sites, and military bases. Leveraging modern software engineering and advanced materials, we aim to revolutionize nuclear energy. Founded in 2020, we are poised to test our inaugural reactor at the Idaho National Laboratory in the coming year, with commercial deployments targeted for 2028.About the RoleWe are looking for a dynamic and driven early-career Mechanical Engineer to join our team and contribute to the design and integration of electrical systems within our innovative projects. In this role, you will collaborate with seasoned mechanical and electrical engineers to tackle complex challenges related to packaging, thermal management, structural design, and overall system integration for cutting-edge hardware. This position offers a unique opportunity for hands-on experience throughout the entire hardware development process, from CAD design and analysis to testing and validation, all while supporting our mission to successfully launch the first commercial nuclear reactor in over five decades by 2026.Responsibilities & DutiesContribute to the mechanical design and oversight of electrical components and subsystems, including:Designing mechanical assemblies for electrical components such as control panels, enclosures, brackets, mounts, and supports.Routing and securing cables and wiring harnesses, ensuring strain relief, compliance with bend radius, and serviceability.Integrating sensors, actuators, connectors, and electrical hardware within limited spaces.Creating 3D CAD models and 2D drawings using Siemens NX, including tolerance stack-ups and GD&T fundamentals.Conducting initial load calculations (static, shock, vibration) to guide structural design.Performing thermal analyses and heat transfer evaluations for electrical components and assemblies.Assisting in the selection of suitable materials, fasteners, and finishes based on electrical, thermal, and environmental considerations.

Jan 27, 2026
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companyVarda Space logo
Full-time|$103K/yr - $145K/yr|On-site|El Segundo, California, United States

About VardaPioneering the Commercial Space Frontier. Varda is at the forefront of developing commercial space infrastructure, ranging from in-orbit pharmaceutical manufacturing to cost-effective reentry capsules.With innovative products such as life-saving pharmaceuticals and advanced fiber optics, Varda is reshaping the orbital economy to yield tangible benefits for life on Earth. Our mission is to push the limits of humanity's economic potential through space.Our talented team is composed of experts from SpaceX, Blue Origin, leading pharmaceutical firms, and Silicon Valley, all driven by the vision of founders Will Bruey and Delian Asparouhov since January 2021. We are supported by prestigious investors including Khosla Ventures, Lux Capital, Founders Fund, and General Catalyst.Headquartered in El Segundo, California, our production facility is where we design, build, and test our vehicles, equipment, and materials. We also have offices in Washington, DC and Huntsville, AL.Join us at Varda to help create a thriving ecosystem in space.About This RoleAs a Mechanisms Engineer on Varda’s Payload team, you will design and develop advanced electromechanical flight hardware that operates in the harsh conditions of orbit, withstands hypersonic reentry, and returns to Earth for assessment and refinement. You will take complete ownership of payloads for both pharmaceutical production and hypersonic reentry testing, guiding projects from concept through assembly, testing, launch, and recovery.

Feb 13, 2026
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Full-time|On-site|El Segundo, CA

Radiant Industries is seeking a Mechanical Engineer focused on electric motor design to join the team developing an advanced alternator for a nuclear-driven, high-speed power generation system. This entry-level position is designed for recent graduates who want hands-on experience with high-voltage electric motors and generators. The role is fully on-site at the El Segundo, CA headquarters. What you will do Design and analyze generator components used in high-speed power systems. Create detailed 3D models and 2D fabrication drawings using CAD and NX software. Collaborate with cross-functional engineering teams, including turbomachinery specialists, to develop systems that convert mechanical energy to electrical energy. Communicate with vendors to source parts for generator construction. Carry out bench, dynamic, and system testing on subsystem components and models. Participate in hands-on assembly, rapid prototyping, and integration of electric motors and generators. Support efforts to commercialize mass-produced nuclear reactors that deliver clean energy to remote locations and essential infrastructure. Requirements Bachelor's degree in Mechanical Engineering with a focus on electric motors. Solid understanding of permanent magnet electric motors. Practical experience in electric motor design, manufacturing, and assembly processes. Preferred qualifications Master's degree in Mechanical Engineering specializing in electric motors. Knowledge of motor control systems, including Space Vector Modulation (SVM). Experience working with teams in turbomachinery, power electronics, thermal, packaging, or software engineering. Additional requirements Willingness to work extended hours and weekends as needed. This position requires 100% on-site presence in El Segundo, CA.

Apr 21, 2026
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companyVarda Space Industries logo
Full-time|$170K/yr - $220K/yr|On-site|El Segundo, California, United States

Varda Space Industries builds commercial space infrastructure, including in-orbit pharmaceutical manufacturing and reentry capsules designed for cost efficiency. The company specializes in products enabled by microgravity, such as advanced fiber optics and pharmaceuticals, aiming to bring the benefits of space manufacturing to people on Earth. Founded in 2021 by Will Bruey and Delian Asparouhov, Varda’s team draws on backgrounds from SpaceX, Blue Origin, major pharmaceutical firms, and Silicon Valley. The company is supported by Khosla Ventures, Lux Capital, and Founders Fund. Headquarters and production are based in El Segundo, California, with offices in Washington, DC, and Huntsville, Alabama. Role overview The Lead Principal Mechanisms Engineer for Payloads leads the design and development of complex electromechanical flight hardware. This hardware must operate reliably in orbit, withstand hypersonic reentry, and return to Earth for further analysis and development. This position shapes the payload architecture for missions focused on pharmaceutical manufacturing and hypersonic reentry testbeds. The engineer guides projects from initial concept through detailed design, ensuring mission requirements are met throughout each stage.

Apr 24, 2026
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companyCX2 logo
Full-time|On-site|El Segundo, CA

CX2 is a pioneering defense technology firm dedicated to providing spectrum superiority for the United States and its allies. Our AI-driven hardware and software solutions are designed to detect, disrupt, and safeguard the electromagnetic spectrum across diverse domains including land, air, sea, and space.We are in search of a proactive and creative Manufacturing Engineer who is eager to lead manufacturing initiatives and drive process enhancements. This role encompasses the entire lifecycle from Design for Manufacturing (DFM) and commissioning to manufacturing ramp-up, testing, and validation. The ideal candidate will possess a robust engineering background coupled with practical experience in both mechanical and electronic assembly production.Process Innovation- Innovate, develop, and implement processes and enhancements for new and existing products.- Assess production workflows to pinpoint improvement opportunities aimed at decreasing waste, costs, and downtime.- Create and maintain process parameters, Standard Operating Procedures (SOPs), and quality control standards.Drone Production Support- Collaborate closely with engineering and production teams to troubleshoot issues pertaining to electromechanical assemblies and validations, including mechanical assemblies, CNC machined components, carbon fiber layup, final assembly, and unit testing.- Provide ongoing production support for drone manufacturing.- Guide and mentor technicians and engineers in adhering to best engineering practices to fulfill AS9100D and ISO9001 defense manufacturing standards.- Offer technical assistance during new product introductions (NPI) and engineering change implementations.Tooling & Equipment- Specify and design tools, jigs, and fixtures to enhance assembly and manufacturing efficiency.- Oversee the procurement and validation of new equipment, including Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).Cross-functional Collaboration- Work collaboratively with R&D, Product Design, Quality Assurance, and Supply Chain teams to ensure manufacturability and scalability of products.- Engage in Design for Manufacturing and Assembly (DFMA) reviews during product development.- Coordinate with vendors and contract manufacturers to optimize production capabilities.

Feb 24, 2026
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Full-time|On-site|El Segundo, CA

Rainmaker develops cloud seeding systems designed to address water scarcity and complex weather patterns. The team integrates radar validation, durable unmanned aerial systems (UAS), numerical weather modeling, and environmentally conscious cloud seeds to create a full solution for precipitation enhancement. The Senior Aero-Mechanical Engineer position is based in El Segundo, CA, within the Engineering division. Projects include work on UAS platforms, payload dispersion systems, and both in-situ and remote sensing technologies. The environment encourages technical initiative and offers the chance to directly influence operational capabilities. Role overview Collaborate with cross-functional teams to design and refine aerodynamic configurations for aircraft operating in demanding weather conditions. Conduct computational fluid dynamics (CFD) simulations to assess aerodynamic performance and behavior. Design, optimize, and review vehicle layouts to meet various operational requirements and endurance targets. Participate in wind tunnel testing and interpret data to validate CFD predictions. Support the creation and implementation of new aerodynamic methods. Work with other engineering disciplines to ensure aerodynamic designs are practical for manufacturing and can progress from concept to prototype.

Apr 24, 2026
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companyVarda Space Industries logo
Full-time|On-site|El Segundo, California, United States

Role overview The Director of Mechanisms Engineering at Varda Space Industries will guide the design and development of mechanical systems for pharmaceutical payloads. This position requires leadership in advancing mechanical solutions within an aerospace environment, with a focus on supporting pharmaceutical manufacturing and research in space. What you will do Lead and mentor engineering teams dedicated to mechanisms for pharmaceutical payloads Oversee the integration of advanced mechanical systems into payload designs Collaborate with multidisciplinary teams to support project delivery and achieve technical objectives Location This role is based in El Segundo, California, United States.

Apr 22, 2026
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companyVardaSpace logo
Internship|On-site|El Segundo, California, United States

Join VardaSpace as a Mechanical Engineering Intern for Fall 2026 and immerse yourself in a pioneering company at the forefront of space manufacturing. This internship presents a unique opportunity to work alongside seasoned engineers on cutting-edge projects that aim to revolutionize space technology.

Mar 24, 2026

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