Mechanical Design Engineer - Electric Propulsion

Archer Aviation is an innovative aerospace company located in San Jose, California, dedicated to revolutionizing air travel through the development of an all-electric vertical takeoff and landing aircraft. Our mission is to promote sustainable air mobility by designing and manufacturing aircraft that can transport four passengers while minimizing noise.We set ambitious goals, tackle complex challenges, and believe that a diverse workforce enhances our intelligence, drives better insights, and ultimately leads to greater success. We are committed to fostering an equitable and inclusive workplace that recognizes and celebrates our diverse team members.Key Responsibilities:Lead the mechanical design of high-power electrical assemblies, including DCDC converters, chargers, and motor controllers, from concept to completion.Collaborate with cross-functional teams, including mechanical, systems, electrical, safety, and manufacturing engineers, to optimize designs for overall vehicle performance.Address electric propulsion design challenges encompassing thermal management, high-voltage electrical isolation, interconnects, shock and vibration resistance, environmental sealing, and electromagnetic interference.Execute detailed designs for components such as plastic housings, sheet metal brackets, insulation systems, high voltage connectors, fasteners, and structural supports.Perform thorough analyses to ensure designs meet regulatory and performance requirements, utilizing heat transfer, thermal analysis, design for assembly, structural calculations, and failure mode analysis.Develop and implement engineering test plans for design validation.Create assembly and component drawings and collaborate with suppliers for manufacturing.Oversee engineering prototype builds and design validation testing.

Join Archer Aviation, a pioneering aerospace firm located in San Jose, California, dedicated to revolutionizing air mobility with our all-electric vertical takeoff and landing aircraft. Our mission is to promote sustainable air travel while ensuring minimal noise pollution, as our aircraft is designed to safely transport four passengers.We are committed to solving complex challenges and fostering a diverse workplace that fuels innovation and success. Our inclusive environment values differences and supports every team member in their journey towards excellence.As a Senior Propulsion Electrical Systems Engineer, you will lead the lifecycle of Airborne Electronic Hardware (AEH) systems for our electric propulsion units (EPU). This pivotal role connects intricate power electronics design with aircraft certification, encompassing responsibilities like defining requirements, overseeing DO-254 compliance, and conducting thorough verification and validation (V&V) campaigns for high-voltage inverters and motor control hardware. Your contributions will ensure our electric engines adhere to rigorous safety standards and environmental resilience necessary for Part 33/Part 23 certification.

Join Archer Aviation, a pioneering aerospace company located in San Jose, California, dedicated to revolutionizing air mobility through our all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable air travel, enabling four passengers to fly with minimal noise and maximum efficiency.At Archer, we set ambitious goals and tackle complex challenges. We value diversity within our team, believing it fosters innovation and drives success. We are committed to creating an equitable and inclusive workplace that celebrates the unique contributions of every team member.What You’ll Do:Design structural components and oversee the integration of propulsion systems for full-scale prototype aircraft.Create detailed designs for metallic parts and assemblies to support propulsion mounting, structural interfaces, and overall system integration.Lead the prototype development process, managing requirements, design, BOM, procurement, assembly, and testing.Conduct structural analysis and hand calculations to verify component performance, load paths, and interfaces.Execute Finite Element Analysis (FEA) on metallic structures and mounting systems to validate design integrity.Collaborate with suppliers to select Commercial Off-The-Shelf (COTS) solutions for mounts, fasteners, brackets, and more.Develop comprehensive verification testing strategies and ensure your designs undergo rigorous testing protocols.Create and review technical drawings, plans, and specifications to ensure quality and accuracy.Support the documentation and development of project requirements.Manage supply chain processes and lead procurement efforts for your design components.Work collaboratively with our multi-disciplinary engineering team to drive innovative solutions.

Archer Aviation is an innovative aerospace company located in San Jose, California, dedicated to creating all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to enhance sustainable air mobility by designing, manufacturing, and operating an all-electric aircraft capable of transporting four passengers with minimal noise emissions.We aim high, tackling complex challenges, and we believe that a diverse workforce enhances our intelligence, fosters better insights, and ultimately leads to collective success. Our commitment to equity and inclusion ensures that we celebrate the unique contributions of all our team members.We are on the lookout for a talented Propulsion Controls Engineer who will be responsible for designing, developing, and optimizing advanced control systems for our cutting-edge electric propulsion and power generation technologies. The ideal candidate will play a vital role in realizing safe, sustainable, and scalable urban air mobility through pioneering propulsion control innovations.

Archer Aviation is a pioneering aerospace company located in San Jose, California, focused on developing an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to revolutionize sustainable air mobility, creating a future where air travel is quiet and efficient, allowing for the transportation of four passengers with minimal environmental impact.We believe that tackling ambitious challenges requires diverse perspectives, and we are committed to fostering an equitable and inclusive workplace. We celebrate the uniqueness of our team members, which we see as a vital component of our success.Responsibilities include:Lead the mechanical design of high-power electrical assemblies, such as DC-DC converters, chargers, and motor controllers, from concept to final design.Collaborate with mechanical, systems, electrical, safety, and manufacturing engineers to optimize designs for overall vehicle performance.Tackle electric propulsion design challenges, including thermal management, high voltage electrical isolation, interconnects, and environmental sealing.Execute detailed designs of components like plastic housings, metal brackets, insulation systems, high voltage connectors, and structural supports.Conduct design analyses to ensure compliance with requirements through heat transfer, thermal analysis, structural calculations, and failure mode analysis.Develop engineering test plans for prototypes.Create assembly and component drawings, and partner with suppliers for manufacturing.Lead prototype builds and design validation testing.

Are you a detail-oriented Mechanical Engineer with a passion for optimizing designs for manufacturability? Join our dynamic team at Etched, where you will play a key role in enhancing our product development process. In this position, you will collaborate with cross-functional teams to ensure our designs meet manufacturability standards, ultimately driving efficiency and quality in our operations.

Archer Aviation is an innovative aerospace company headquartered in San Jose, California, dedicated to revolutionizing air travel through the development of an all-electric vertical takeoff and landing aircraft. Our mission is to promote sustainable air mobility by designing, manufacturing, and operating an aircraft capable of transporting four passengers with minimal noise emissions.We are committed to high aspirations and tackling complex challenges, and we believe that a diverse workplace fosters greater intelligence, better insights, and ultimately leads to our collective success. Archer is devoted to creating an equitable and inclusive environment that values differences and supports the celebration of all team members.The Propulsion Electronics Team at Archer is looking for a talented Staff Electronics Engineer to spearhead the architecture and design of critical controller boards for our electric engines and generators.

Archer Aviation is a pioneering aerospace company located in San Jose, California, dedicated to revolutionizing air travel through the development of an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to promote sustainable air mobility, offering an innovative aircraft capable of transporting four passengers over a distance of 60 miles at speeds of up to 150 mph, all while minimizing noise pollution.At Archer, we embrace challenges and strive for excellence. We believe that a diverse workforce fosters better insights and drives success. We are committed to creating an equitable and inclusive environment that values the unique contributions of every team member.This role is based at Archer’s headquarters in San Jose, California.

Archer Aviation is a pioneering aerospace company headquartered in San Jose, California, focused on developing an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to revolutionize air mobility by providing sustainable transportation solutions that are not only efficient but also environmentally friendly, allowing for quiet and smooth journeys with a capacity for four passengers.We are committed to pushing the boundaries of technology and innovation, and we recognize that a diverse workforce enhances our problem-solving capabilities and fosters greater creativity. At Archer, we strive to build an inclusive workplace that values each individual's unique contributions and perspectives, empowering our team to achieve collective success.What You'll Do:Design and develop inlet and exhaust ducting systems for turboshaft engines and advanced thermal management systems on aircraft.Collaborate with aerothermal analysts to refine duct designs for optimal performance, pressure drop, and thermal efficiency.Take ownership of the design process from initial concept through to production, including requirements gathering, 3D CAD modeling, detailed drawings, bill of materials (BOM), and design verification.Engage with suppliers to oversee fabrication processes, ensuring adherence to design specifications and troubleshooting manufacturing challenges.Select and integrate commercial off-the-shelf (COTS) components such as bellows, flex joints, seals, and clamps as needed.Develop and execute verification testing strategies for ducting systems, supporting thorough qualification testing including pressure, temperature, and vibration assessments.Establish and nurture supplier relationships to lead procurement efforts effectively.Collaborate with Systems Engineering and aerothermal analysts to document and validate design requirements thoroughly.

About UsAt PRIME Electric, our commitment to fostering a culture rooted in empathy, trust, and inclusivity is at the heart of everything we do. We believe that this environment is essential for attracting, nurturing, and retaining top talent in the industry. Our growth-oriented mindset encourages us to tackle challenges head-on and to innovate continuously to find creative solutions. We are dedicated to evolving and creating new opportunities for high performers. Our extensive service offerings encompass the complete lifecycle of projects, including electrical construction, service and maintenance, underground utilities, renewable energy, and low voltage technology solutions.We are proud to be recognized as one of Silicon Valley’s Best Places to Work!Position Overview:In this role, you will work under close supervision to deliver technical design, consultation, and assistance to both internal and external stakeholders, ensuring compliance with engineering standards on all projects. You will collaborate with senior engineers to meet project specifications and adhere to relevant codes and PRIME Electric Engineering Standards. Your responsibilities will include the design, development, and production of permits and construction documentation for electrical systems.

Archer Aviation is revolutionizing the aerospace industry from our base in San Jose, California. We are committed to developing an innovative all-electric vertical takeoff and landing aircraft, designed to enhance sustainable air mobility. Our aircraft, capable of carrying four passengers, operates with minimal noise pollution, aligning with our vision for a greener future.At Archer, we aim high and tackle complex challenges. We believe that diversity fuels our creativity and drives success. Our company fosters an inclusive, equitable environment where every team member's contributions are valued and celebrated.What You’ll Do:Contribute to the design, fabrication, testing, and certification phases of Archer's piloted eVTOL aircraft.Develop Electrical Installation Designs for all Flight Test Instrumentation hardware in flight test aircraft.Assist in planning installations and coordinate with manufacturing for flight test instrumentation integration on test aircraft.Collaborate with internal teams and external vendors to address instrumentation and measurement challenges.Serve as a principal advisor to the Instrumentation Director on all electrical design activities related to aircraft instrumentation.Create processes and documentation to facilitate the installation and maintenance of flight test instrumentation.Partner with Flight Test Engineering and Certification Teams to execute all necessary flight test activities for development and certification.Work with engineering design and analysis teams to develop a comprehensive instrumentation plan, including monitoring of strain, temperature, vibration, pressure, air data, and environmental control systems.Design all necessary hardware for flight testing, including instrumentation racks, air data booms, aircrew interfaces, workstations, camera and telemetry systems.Support instrumentation technicians and the Aircraft Operations Team in implementing instrumentation designs.Ensure that all flight test instrumentation tasks are completed on schedule and within budget.

Archer is an innovative aerospace company located in San Jose, California, dedicated to revolutionizing air travel with our all-electric vertical takeoff and landing aircraft. Our mission centers on advancing sustainable air mobility by designing, manufacturing, and operating aircraft capable of carrying four passengers while maintaining minimal noise levels.We set ambitious goals and tackle complex challenges, believing that a diverse workplace fosters smarter solutions and deeper insights. We are committed to creating an equitable and inclusive environment that values and supports all team members.As a Mechanical Design DMU & Mass Properties Engineer, you will be integral to our Advanced Projects group, focusing on aircraft-level NX CAD management. Our team, although small, is comprised of a diverse group of multi-disciplinary engineers dedicated to the rapid development of future aircraft concepts, propelling them from initial ideas to experimental flight testing on aggressive timelines. In this role, you will be pivotal in managing the CAD environment, ensuring a robust product structure and tracking various aircraft configurations for Archer’s future hybrid-electric aircraft platform.

Archer Aviation is a pioneering aerospace company located in San Jose, California, focused on designing and building an innovative all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to redefine sustainable air mobility, creating aircraft for four passengers that operate with minimal noise and environmental impact.At Archer, we embrace the challenges of the aerospace industry, fostering a workplace that celebrates diversity and inclusion. We believe that varied perspectives lead to smarter solutions and innovations that propel us toward our ambitious goals. Join us as we build an equitable and supportive environment for all team members.Key Responsibilities:Lead the mechanical design of high-power electrical assemblies, including DC-DC converters, chargers, and motor controllers from concept to completion.Work collaboratively with mechanical, systems, electrical, safety, and manufacturing engineers to enhance design performance across the vehicle.Tackle electric propulsion design challenges, such as thermal management, high-voltage electrical isolation, shock and vibration resistance, environmental sealing, and electromagnetic interference.Oversee the detailed design of components, including plastic housings, sheet metal brackets, insulation systems, high-voltage connectors, fasteners, and structural supports.Conduct thorough analysis to ensure designs meet requirements through heat transfer calculations, thermal analysis, assembly design, structural evaluations, and failure mode analysis.Develop comprehensive engineering test plans for design validation.Create precise assembly and component drawings, coordinating with suppliers for manufacturing.Lead prototype builds and validation testing to ensure design functionality and performance.

About Archer Aviation Archer Aviation is developing all-electric vertical takeoff and landing aircraft to advance sustainable air mobility. The company’s aircraft is designed to carry four passengers, with a focus on reducing noise and supporting environmental goals. Archer values a diverse and inclusive workplace, encouraging collaboration and recognizing the unique contributions of each team member. Role Overview The Mechanical Design Engineer - Turboshaft Systems will support the design and development of a new Turbogenerator system. This role is based in San Jose, California. Main Responsibilities Create detailed models of components and large assemblies for the Turbogenerator using Siemens NX. Develop master geometry and skeleton models. Design components with manufacturability and assembly in mind. Produce accurate 2D manufacturing drawings. Apply geometric dimensioning and tolerancing standards. Oversee the design process, working closely with manufacturing and testing teams. Maintain bills of materials, test protocols, and design guidelines. Present design concepts clearly to stakeholders. Work collaboratively with supply chain, quality assurance, manufacturing, and engineering teams.

About MashginMashgin is revolutionizing the checkout experience for more than 40 million users globally. Our innovative kiosks allow customers to simply place their items, while our advanced AI processes their entire order in under one second—making long lines a thing of the past.Our technology facilitates over 1 billion transactions at popular venues, including more than half of the professional sports teams in the U.S., 4,000 convenience stores, major airports, and universities.We are not only developing state-of-the-art AI but are also driving tangible real-world impact and creating unforgettable experiences. As a well-funded Series B company, we proudly stand out as one of the few AI startups that have already achieved profitability.The secret to our success? A culture rooted in extreme ownership, autonomy, and an unwavering focus on customer satisfaction. At Mashgin, we are dedicated to building something extraordinary by challenging the norms. We prioritize what truly matters: crafting an exceptional product that leaves people amazed. Our focus is on long-term solutions rather than short-term gains. If you excel in a culture of uncompromising excellence and desire to see your contributions make a significant impact, you belong with us.Position SummaryMashgin is on the lookout for a Senior Mechanical Product Design Engineer to enhance our hardware engineering team. In this pivotal role, you will be instrumental in developing the next generation of Mashgin kiosks, navigating the journey from concept to mass production in a dynamic, cross-functional setting.This position is hybrid, requiring you to be onsite in San Jose, CA at least 2 days per week.

Archer Aviation is an innovative aerospace company headquartered in San Jose, California, dedicated to revolutionizing air transportation through the development of an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to enhance sustainable air mobility while ensuring minimal noise and an eco-friendly approach to aviation.At Archer, we aim high and tackle challenging problems. We strongly believe that diversity fuels creativity and innovation, leading to better solutions and collective success. We are committed to fostering an equitable and inclusive workplace that honors all voices and perspectives.We are currently looking for a skilled Propulsion Controls Engineer to play a vital role in our mission of advancing sustainable urban air mobility. This position involves designing, developing, and validating control systems for electric propulsion technologies that drive our state-of-the-art eVTOL aircraft. The ideal candidate will have a robust background in embedded C programming, resonant converter control design, power electronics, and DC-DC converters. You will work alongside a multidisciplinary team to ensure the safety, efficiency, and unparalleled performance of propulsion systems that are set to redefine the future of transportation.

Archer Aviation is a pioneering aerospace company located in San Jose, California. We are on a mission to revolutionize sustainable air mobility by developing an all-electric vertical takeoff and landing (eVTOL) aircraft. Our innovative design prioritizes not only efficiency but also minimal noise pollution, enabling eco-friendly transportation solutions.At Archer, we value diversity and believe that a varied workforce fosters creativity and enhances problem-solving. We are committed to creating an inclusive environment that celebrates our differences and empowers every team member to contribute to our shared success.We are seeking a skilled Senior Test Engineer to join our Propulsion Team. This pivotal role focuses on the verification and testing of Archer's proprietary Propulsion Tilt-rotor system, which integrates with electric engines and various electric actuation subsystems, including both low and high-voltage power distribution systems. The ideal candidate will have substantial experience in executing complex test campaigns at both the component and integrated system levels.

Western Digital is on the lookout for a skilled Mechanical Engineer with a minimum of 5 years of experience to design, develop, and validate mechanical components and assemblies for our Hard Disk Drive (HDD) product line and innovative data storage solutions. The selected engineer will lead precision mechanical design efforts for head-disk assemblies (HDA), actuators, base castings, and enclosures while adhering to rigorous performance and reliability standards.Key Responsibilities:HDD-Specific Design & Development:Craft precision mechanical components for HDD systems, including:Head Stack Assembly (HSA) involving actuators, flex circuits, and voice coil motorsBase casting and top cover assembliesSpindle motor integration and mounting systemsShock dampening and vibration isolation structuresBreather filters and contamination control featuresUtilize advanced CAD (SolidWorks/NX) to develop parts with tight tolerancesApply geometric dimensioning and tolerancing (GD&T) for drawings and 3D models, ensuring communication of ideal part specifications with allowable variations to meet functional requirements.Design components for ultra-clean operating environments (Class 10/100 cleanroom).Leverage 3D printing and rapid prototyping techniques to conduct design validation testing.Analysis & Simulation:Conduct Finite Element Analysis (FEA) on structural components to optimize shock resistance and stiffness.Perform modal analysis to avoid resonance in actuator systems.Execute tolerance stack-up analysis for critical assemblies.Testing & Validation:Design test fixtures and develop testing protocols for design validation.Carry out environmental tests for shock, vibration, and thermal cycling.Lead failure mode analysis and implement corrective actions (FMEA, root cause analysis).Cross-Functional Collaboration:Engage with recording heads, media, firmware, and servo teams for seamless system integration.Collaborate with suppliers to establish specifications and maintain quality standards.

Archer Aviation is a pioneering aerospace firm located in San Jose, California, dedicated to revolutionizing air travel through the development of an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission focuses on enhancing the benefits of sustainable urban air mobility. We are committed to designing, manufacturing, and operating an innovative aircraft capable of transporting four passengers while minimizing environmental noise.At Archer, we aim high and tackle challenging problems, believing that a diverse workplace fosters smarter solutions, richer insights, and collective success. Our commitment to an equitable and inclusive environment allows us to celebrate the unique perspectives of all team members.Key Responsibilities:Lead the design and development of major structural airframe assemblies from initial design stages to certification and manufacturing ramp-up.Utilize a comprehensive understanding of load paths, design principles, and hand calculations to create robust structural designs.Incorporate design for manufacturing techniques to ensure cost-effective and easily fabricated designs, with preferred experience in composite sandwich construction and adhesive bonding.Establish company standards for CAD models and drawings of composite and metallic components.Collaborate closely with and mentor engineers across design, stress, and materials & processes teams.Provide technical insights on design concepts, balancing risk, cost, and performance.Assist manufacturing teams in validating and verifying that designs meet established requirements and specifications.

Archer Aviation Inc. is a pioneering aerospace company located in San Jose, California, dedicated to developing an innovative all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to revolutionize sustainable air mobility, creating aircraft that can transport four passengers with minimal noise and environmental impact.At Archer, we set ambitious goals and tackle complex challenges. We believe that a diverse workforce enhances our creativity and problem-solving capabilities, driving us all toward success. We are committed to fostering an equitable and inclusive workplace that values our differences and supports every member of our team.What You’ll Do:Design mechanical integration solutions for powertrain components on prototype aircraft, including generators, turboshaft engines, and energy storage systems (batteries).Create detailed designs for metallic parts and assemblies that support powertrain mounting, structural interfaces, and overall system integration.Conduct structural analysis and hand calculations to confirm component margins, load paths, and interface requirements.Collaborate with structural analysts to ensure designs meet strength, stiffness, and fatigue specifications.Work closely with powertrain engineers and the airframe team to ensure seamless integration of all systems.Oversee the prototype development process, including requirements gathering, design, BOM, procurement, assembly, and testing.Perform handbook calculations to verify system performance and component margins.Engage with suppliers to select commercial off-the-shelf (COTS) solutions where appropriate.Develop and implement rigorous verification testing strategies to validate your designs (e.g., DO-160G).Create and review technical drawings, plans, and specifications.Support the development and documentation of requirements.