Mechanical Design for Manufacturing Engineer

Are you a detail-oriented Mechanical Engineer with a passion for optimizing designs for manufacturability? Join our dynamic team at Etched, where you will play a key role in enhancing our product development process. In this position, you will collaborate with cross-functional teams to ensure our designs meet manufacturability standards, ultimately driving efficiency and quality in our operations.

Archer Aviation is at the forefront of aerospace innovation, headquartered in San Jose, California. We are pioneering the development of an all-electric vertical take-off and landing aircraft designed to revolutionize urban air mobility. Our mission is to create a sustainable future with an aircraft that can comfortably transport four passengers while minimizing noise pollution.We are committed to fostering a diverse and inclusive workplace. We believe that a variety of perspectives fuels creativity and drives our success, enabling us to overcome the challenges we face. At Archer, we celebrate our differences and ensure that every team member feels valued and supported.As a Staff Design for Manufacturing Engineer, you will be pivotal in ensuring our printed circuit board assemblies (PCBAs) are optimized for manufacturability, reliability, and scalability within our groundbreaking eVTOL aircraft. You will serve as the vital link between design and production, championing manufacturing excellence to support Archer's mission in transforming urban transportation.

Join Archer Aviation, a pioneering aerospace company located in San Jose, California, dedicated to revolutionizing air mobility through our all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable air travel, enabling four passengers to fly with minimal noise and maximum efficiency.At Archer, we set ambitious goals and tackle complex challenges. We value diversity within our team, believing it fosters innovation and drives success. We are committed to creating an equitable and inclusive workplace that celebrates the unique contributions of every team member.What You’ll Do:Design structural components and oversee the integration of propulsion systems for full-scale prototype aircraft.Create detailed designs for metallic parts and assemblies to support propulsion mounting, structural interfaces, and overall system integration.Lead the prototype development process, managing requirements, design, BOM, procurement, assembly, and testing.Conduct structural analysis and hand calculations to verify component performance, load paths, and interfaces.Execute Finite Element Analysis (FEA) on metallic structures and mounting systems to validate design integrity.Collaborate with suppliers to select Commercial Off-The-Shelf (COTS) solutions for mounts, fasteners, brackets, and more.Develop comprehensive verification testing strategies and ensure your designs undergo rigorous testing protocols.Create and review technical drawings, plans, and specifications to ensure quality and accuracy.Support the documentation and development of project requirements.Manage supply chain processes and lead procurement efforts for your design components.Work collaboratively with our multi-disciplinary engineering team to drive innovative solutions.

Position: AssemblerLocation: San Jose, CA - 95101Pay Rate: $13.00/hrShift: Day Shift (7:00 am to 3:30 pm, Monday to Friday)

Archer Aviation is a pioneering aerospace company located in San Jose, California, focused on developing an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to revolutionize sustainable air mobility, creating a future where air travel is quiet and efficient, allowing for the transportation of four passengers with minimal environmental impact.We believe that tackling ambitious challenges requires diverse perspectives, and we are committed to fostering an equitable and inclusive workplace. We celebrate the uniqueness of our team members, which we see as a vital component of our success.Responsibilities include:Lead the mechanical design of high-power electrical assemblies, such as DC-DC converters, chargers, and motor controllers, from concept to final design.Collaborate with mechanical, systems, electrical, safety, and manufacturing engineers to optimize designs for overall vehicle performance.Tackle electric propulsion design challenges, including thermal management, high voltage electrical isolation, interconnects, and environmental sealing.Execute detailed designs of components like plastic housings, metal brackets, insulation systems, high voltage connectors, and structural supports.Conduct design analyses to ensure compliance with requirements through heat transfer, thermal analysis, structural calculations, and failure mode analysis.Develop engineering test plans for prototypes.Create assembly and component drawings, and partner with suppliers for manufacturing.Lead prototype builds and design validation testing.

Archer Aviation is a pioneering aerospace company headquartered in San Jose, California, focused on developing an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to revolutionize air mobility by providing sustainable transportation solutions that are not only efficient but also environmentally friendly, allowing for quiet and smooth journeys with a capacity for four passengers.We are committed to pushing the boundaries of technology and innovation, and we recognize that a diverse workforce enhances our problem-solving capabilities and fosters greater creativity. At Archer, we strive to build an inclusive workplace that values each individual's unique contributions and perspectives, empowering our team to achieve collective success.What You'll Do:Design and develop inlet and exhaust ducting systems for turboshaft engines and advanced thermal management systems on aircraft.Collaborate with aerothermal analysts to refine duct designs for optimal performance, pressure drop, and thermal efficiency.Take ownership of the design process from initial concept through to production, including requirements gathering, 3D CAD modeling, detailed drawings, bill of materials (BOM), and design verification.Engage with suppliers to oversee fabrication processes, ensuring adherence to design specifications and troubleshooting manufacturing challenges.Select and integrate commercial off-the-shelf (COTS) components such as bellows, flex joints, seals, and clamps as needed.Develop and execute verification testing strategies for ducting systems, supporting thorough qualification testing including pressure, temperature, and vibration assessments.Establish and nurture supplier relationships to lead procurement efforts effectively.Collaborate with Systems Engineering and aerothermal analysts to document and validate design requirements thoroughly.

Xometry (NASDAQ: XMTR) is revolutionizing the manufacturing landscape by bridging innovative ideas with the manufacturers capable of actualizing them. Our digital marketplace equips manufacturers with essential resources to expand their operations while enabling Fortune 1000 companies to access global manufacturing capabilities seamlessly.We are on the lookout for passionate Mechanical Engineers to join our team as Manufacturing Solutions Engineers. In this role, you will be integrated within our key accounts, serving as an extension of their engineering teams. This position uniquely combines customer engagement, technical acumen, and operational execution. You will collaborate closely with Sales to foster growth and maximize customer satisfaction.Join us at Xometry and be part of a vibrant, growing company leading the charge in digital manufacturing. If you are a driven Mechanical Engineer eager to contribute to customer success and make a tangible impact, we want to hear from you!

Archer Aviation is an innovative aerospace company located in San Jose, California, dedicated to revolutionizing air travel through the development of an all-electric vertical takeoff and landing aircraft. Our mission is to promote sustainable air mobility by designing and manufacturing aircraft that can transport four passengers while minimizing noise.We set ambitious goals, tackle complex challenges, and believe that a diverse workforce enhances our intelligence, drives better insights, and ultimately leads to greater success. We are committed to fostering an equitable and inclusive workplace that recognizes and celebrates our diverse team members.Key Responsibilities:Lead the mechanical design of high-power electrical assemblies, including DCDC converters, chargers, and motor controllers, from concept to completion.Collaborate with cross-functional teams, including mechanical, systems, electrical, safety, and manufacturing engineers, to optimize designs for overall vehicle performance.Address electric propulsion design challenges encompassing thermal management, high-voltage electrical isolation, interconnects, shock and vibration resistance, environmental sealing, and electromagnetic interference.Execute detailed designs for components such as plastic housings, sheet metal brackets, insulation systems, high voltage connectors, fasteners, and structural supports.Perform thorough analyses to ensure designs meet regulatory and performance requirements, utilizing heat transfer, thermal analysis, design for assembly, structural calculations, and failure mode analysis.Develop and implement engineering test plans for design validation.Create assembly and component drawings and collaborate with suppliers for manufacturing.Oversee engineering prototype builds and design validation testing.

Archer is an innovative aerospace company located in San Jose, California, dedicated to revolutionizing air travel with our all-electric vertical takeoff and landing aircraft. Our mission centers on advancing sustainable air mobility by designing, manufacturing, and operating aircraft capable of carrying four passengers while maintaining minimal noise levels.We set ambitious goals and tackle complex challenges, believing that a diverse workplace fosters smarter solutions and deeper insights. We are committed to creating an equitable and inclusive environment that values and supports all team members.As a Mechanical Design DMU & Mass Properties Engineer, you will be integral to our Advanced Projects group, focusing on aircraft-level NX CAD management. Our team, although small, is comprised of a diverse group of multi-disciplinary engineers dedicated to the rapid development of future aircraft concepts, propelling them from initial ideas to experimental flight testing on aggressive timelines. In this role, you will be pivotal in managing the CAD environment, ensuring a robust product structure and tracking various aircraft configurations for Archer’s future hybrid-electric aircraft platform.

Archer Aviation is a pioneering aerospace company located in San Jose, California, focused on designing and building an innovative all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to redefine sustainable air mobility, creating aircraft for four passengers that operate with minimal noise and environmental impact.At Archer, we embrace the challenges of the aerospace industry, fostering a workplace that celebrates diversity and inclusion. We believe that varied perspectives lead to smarter solutions and innovations that propel us toward our ambitious goals. Join us as we build an equitable and supportive environment for all team members.Key Responsibilities:Lead the mechanical design of high-power electrical assemblies, including DC-DC converters, chargers, and motor controllers from concept to completion.Work collaboratively with mechanical, systems, electrical, safety, and manufacturing engineers to enhance design performance across the vehicle.Tackle electric propulsion design challenges, such as thermal management, high-voltage electrical isolation, shock and vibration resistance, environmental sealing, and electromagnetic interference.Oversee the detailed design of components, including plastic housings, sheet metal brackets, insulation systems, high-voltage connectors, fasteners, and structural supports.Conduct thorough analysis to ensure designs meet requirements through heat transfer calculations, thermal analysis, assembly design, structural evaluations, and failure mode analysis.Develop comprehensive engineering test plans for design validation.Create precise assembly and component drawings, coordinating with suppliers for manufacturing.Lead prototype builds and validation testing to ensure design functionality and performance.

About Archer Aviation Archer Aviation is developing all-electric vertical takeoff and landing aircraft to advance sustainable air mobility. The company’s aircraft is designed to carry four passengers, with a focus on reducing noise and supporting environmental goals. Archer values a diverse and inclusive workplace, encouraging collaboration and recognizing the unique contributions of each team member. Role Overview The Mechanical Design Engineer - Turboshaft Systems will support the design and development of a new Turbogenerator system. This role is based in San Jose, California. Main Responsibilities Create detailed models of components and large assemblies for the Turbogenerator using Siemens NX. Develop master geometry and skeleton models. Design components with manufacturability and assembly in mind. Produce accurate 2D manufacturing drawings. Apply geometric dimensioning and tolerancing standards. Oversee the design process, working closely with manufacturing and testing teams. Maintain bills of materials, test protocols, and design guidelines. Present design concepts clearly to stakeholders. Work collaboratively with supply chain, quality assurance, manufacturing, and engineering teams.

About MashginMashgin is revolutionizing the checkout experience for more than 40 million users globally. Our innovative kiosks allow customers to simply place their items, while our advanced AI processes their entire order in under one second—making long lines a thing of the past.Our technology facilitates over 1 billion transactions at popular venues, including more than half of the professional sports teams in the U.S., 4,000 convenience stores, major airports, and universities.We are not only developing state-of-the-art AI but are also driving tangible real-world impact and creating unforgettable experiences. As a well-funded Series B company, we proudly stand out as one of the few AI startups that have already achieved profitability.The secret to our success? A culture rooted in extreme ownership, autonomy, and an unwavering focus on customer satisfaction. At Mashgin, we are dedicated to building something extraordinary by challenging the norms. We prioritize what truly matters: crafting an exceptional product that leaves people amazed. Our focus is on long-term solutions rather than short-term gains. If you excel in a culture of uncompromising excellence and desire to see your contributions make a significant impact, you belong with us.Position SummaryMashgin is on the lookout for a Senior Mechanical Product Design Engineer to enhance our hardware engineering team. In this pivotal role, you will be instrumental in developing the next generation of Mashgin kiosks, navigating the journey from concept to mass production in a dynamic, cross-functional setting.This position is hybrid, requiring you to be onsite in San Jose, CA at least 2 days per week.

Western Digital is on the lookout for a skilled Mechanical Engineer with a minimum of 5 years of experience to design, develop, and validate mechanical components and assemblies for our Hard Disk Drive (HDD) product line and innovative data storage solutions. The selected engineer will lead precision mechanical design efforts for head-disk assemblies (HDA), actuators, base castings, and enclosures while adhering to rigorous performance and reliability standards.Key Responsibilities:HDD-Specific Design & Development:Craft precision mechanical components for HDD systems, including:Head Stack Assembly (HSA) involving actuators, flex circuits, and voice coil motorsBase casting and top cover assembliesSpindle motor integration and mounting systemsShock dampening and vibration isolation structuresBreather filters and contamination control featuresUtilize advanced CAD (SolidWorks/NX) to develop parts with tight tolerancesApply geometric dimensioning and tolerancing (GD&T) for drawings and 3D models, ensuring communication of ideal part specifications with allowable variations to meet functional requirements.Design components for ultra-clean operating environments (Class 10/100 cleanroom).Leverage 3D printing and rapid prototyping techniques to conduct design validation testing.Analysis & Simulation:Conduct Finite Element Analysis (FEA) on structural components to optimize shock resistance and stiffness.Perform modal analysis to avoid resonance in actuator systems.Execute tolerance stack-up analysis for critical assemblies.Testing & Validation:Design test fixtures and develop testing protocols for design validation.Carry out environmental tests for shock, vibration, and thermal cycling.Lead failure mode analysis and implement corrective actions (FMEA, root cause analysis).Cross-Functional Collaboration:Engage with recording heads, media, firmware, and servo teams for seamless system integration.Collaborate with suppliers to establish specifications and maintain quality standards.

Archer Aviation is an innovative aerospace company located in San Jose, California, dedicated to the development of an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to revolutionize sustainable air mobility, creating a quieter and more efficient travel solution for urban landscapes.At Archer, we recognize that tackling complex challenges requires diverse perspectives. We are committed to fostering an inclusive and equitable workplace that celebrates the unique contributions of each team member, ultimately driving our collective success.Key Responsibilities:Design, validate, and optimize manufacturing processes for composite components.Provide support in designing tooling and fixtures for aerospace part production.Develop and maintain comprehensive manufacturing bills of materials.Review technical drawings and 3D models to ensure compliance with design specifications.Liaise with external suppliers to ensure project timelines are met.Identify and resolve manufacturing challenges during the development phase and implement corrective actions.Create detailed process plans and work instructions to adhere to aerospace quality standards.Assist with production planning, capacity management, line configuration, and operational process enhancement.Evaluate non-conforming parts, determine root causes, and take action to minimize waste.Drive continuous improvement initiatives to enhance production efficiency and reduce costs.Conduct design reviews and provide critical feedback on dynamic systems, manufacturing techniques, materials, and inspection protocols.Establish and uphold manufacturing best practices for essential aerospace components.

Execute essential manufacturing duties required for optimal performance in this role.Support Liquid Silicone Rubber (LSR) injection molding processes utilizing a BOY machine, along with thermoplastic injection molding processes on Illinois Precision Corporation (IPC) machinery. Additionally, assist in soldering cables to connectors.Design and enhance manufacturing processes, tooling, and fixtures to ensure adherence to daily production schedules while improving productivity and product quality.Evaluate production equipment, provide production support, and validate processes. Collaborate with vendors for incoming components and troubleshoot manufacturing processes and equipment using tools such as Gage R&R, Cp, Cpk, and SPC to enhance processes.Apply manufacturing methodologies like Value Stream Mapping, 5S, and Visual Workplace to boost quality, labor efficiency, and throughput.Draft and modify manufacturing process documentation and engage with cross-functional teams as necessary to develop and implement process improvements.Support company initiatives as directed by management, adhering to Quality Management Systems (QMS), Environmental Management Systems (EMS), and other regulatory requirements, including compliance with U.S. Food and Drug Administration (FDA) regulations.Foster positive and cooperative communication and collaboration across all employee levels, customers, contractors, and vendors.Perform other related duties and responsibilities as assigned.Equipment Utilization:Engage with a variety of production equipment, small hand tools, test equipment, and precision measuring instruments.Utilize standard office equipment including telephones, fax/copy machines, and personal computers with standard office software.

Archer Aviation is a pioneering aerospace firm located in San Jose, California, dedicated to revolutionizing air travel through its all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission focuses on enhancing sustainable air mobility while providing a quiet and efficient solution for urban transportation.At Archer, we set ambitious goals and face complex challenges. We believe that a diverse workforce fosters innovation, drives better insights, and leads to collective success. We are committed to creating an equitable and inclusive environment that values each team member's unique contributions.Key Responsibilities:Contribute to the development and optimization of the aircraft’s Landing Gear and Brake Control Systems.Assist in the design, construction, and execution of flight hardware, test stands, procedures, and reports for qualification, certification, and production purposes.Participate in team projects related to landing gear, brake systems, wheels, and tires.Lead the technical direction of designs and oversee their delivery, testing, and certification processes.Collaborate with suppliers and manage technical deliverables efficiently.Conduct performance analyses, including braking energy and multibody dynamic landing assessments.Create, review, and execute tests at both equipment and system levels.Analyze flight test data for insights and improvements.

Join Etched as a Manufacturing Engineering Lead, where you will play a pivotal role in driving engineering excellence in our manufacturing processes. You will lead a team of skilled engineers and collaborate across departments to optimize production efficiency, ensure product quality, and drive innovation in our manufacturing practices.

Join our dynamic team at Western Digital Corporation as an HDD Manufacturing Engineer, where you will play a pivotal role in enhancing our hard disk drive (HDD) manufacturing processes. You will be responsible for optimizing production techniques, ensuring high-quality standards, and implementing innovative solutions to improve operational efficiency.

About Archer Aviation Archer Aviation, based in San Jose, California, develops all-electric vertical takeoff and landing (eVTOL) aircraft. The company focuses on sustainable air mobility, designing aircraft that can carry four passengers while minimizing noise. Archer values creative problem-solving and believes that a diverse, inclusive workplace leads to stronger results and a more supportive team environment. Role Overview The Thermal Systems Design Engineer for Hybrid Powertrain will lead the design and development of advanced thermal systems for Archer’s hybrid aircraft. This role involves hands-on engineering, collaboration across disciplines, and responsibility for the system’s full lifecycle, from concept to implementation. Key Responsibilities Design, model, and implement innovative thermal systems for hybrid aircraft. Select technologies and materials suited for complex thermal management challenges. Ensure thermal systems are lightweight, efficient, and cost-effective. Validate performance through rigorous testing and system definition. Work closely with stakeholders to deliver a comprehensive thermal solution. Oversee the thermal system’s lifecycle, coordinating with manufacturing and testing teams. Present design concepts and project updates to stakeholders. Collaborate with supply chain, quality assurance, manufacturing, and stress/FEA engineers.

Archer Aviation Inc. is a pioneering aerospace company located in San Jose, California, dedicated to creating an innovative all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to revolutionize sustainable air mobility with a focus on minimal noise and maximum efficiency, capable of carrying four passengers.We are committed to high standards and complex challenges, believing that a diverse workforce drives smarter solutions and greater success. Archer fosters an inclusive environment that celebrates the unique contributions of every team member.About the RoleIn alignment with our mission, we are expanding production of our cutting-edge Electric Propulsion System (EPS), which is central to our eVTOL aircraft. The EPS encompasses the Electric Motor and Propeller assemblies, representing one of the most sophisticated and automated manufacturing systems within our facility.We are seeking a Powertrain Manufacturing Engineer who is enthusiastic about integrating design with production. Ideal candidates will excel in developing scalable manufacturing systems, enhancing intricate processes, and constructing world-class hardware from inception.What You’ll Do:Contribute to the design and scaling of Archer’s Electric Propulsion System production line — from concept through to high-rate manufacturing — covering layout, automation strategy, tooling, and ramp-up planning.Collaborate cross-functionally with Product Design, Quality Assurance, Facilities, and Manufacturing teams to facilitate the production of new electric motor and propeller systems.