About the job
CHAOS Industries is revolutionizing the landscape of modern defense with a diverse portfolio of innovative products designed to ensure domain dominance. Our offerings are powered by Coherent Distributed Networks (CDN™), enabling warfighters, commercial air operators, and border protection teams to respond swiftly, adapt efficiently, and stay ahead of emerging threats.
Founded in 2022, CHAOS Industries has successfully raised $1 billion in funding from top-tier investors such as 8VC, Accel, and Valor Equity Partners. Our headquarters is located in Los Angeles, with additional offices in Washington, D. C., San Francisco, San Diego, Seattle, and London. For more details, please visit www.chaosinc.com.
Role Summary:
- Act as the primary Industrial Engineering expert for radar system development and manufacturing.
- Design scalable production systems from initial prototype stages to full-rate production.
- Lead initiatives in production rate modeling, capacity planning, cost optimization, and factory flow design.
- Integrate Design for Manufacturing and Assembly (DFMA) principles to enhance producibility in radar product development.
- Measure design decisions based on metrics such as production rate, yield, labor content, capital efficiency, and throughput.
- Oversee manufacturing system readiness for Low Rate Initial Production (LRIP) and Full Rate Production (FRP) transitions.
Responsibilities:
- Production System Architecture
- Develop factory production models for radar subsystems and overall system integration.
- Design efficient production flows including:
- Line layout
- Station balancing
- Takt time definition
- Labor modeling
- Equipment utilization
- Identify production bottlenecks and constraints affecting rate.
- Establish a capital equipment strategy including test stations, automation, and alignment fixtures.
- Support plans for factory expansion and scaling.
- DFMA & Producibility Integration
- Conduct structured DFMA reviews during concept, Preliminary Design Review (PDR), Critical Design Review (CDR), and pre-production phases.
- Assess cost, labor, and cycle time implications of design choices.
- Drive simplification initiatives in:
- RF module integration
- Aperture and structural assemblies
- Harness routing and connectors
- Thermal management solutions
- Analyze tolerance stack-ups that impact yield and integration consistency.

