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Mechanical Design Engineer - Ducting Systems

Archer AviationSan Jose, California, United States
On-site Full-time

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Experience Level

Mid to Senior

Qualifications

What You Need:5-15 years of mechanical design engineering experience, preferably in aerospace or propulsion systems. Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field. Proven experience in designing ducting, inlet systems, exhaust systems, or thermal management solutions. Familiarity with air-breathing turbomachinery or propulsion systems (e.g., Turbofan, Turboshaft) is a plus. Proficient in 3D CAD software (SolidWorks, NX, CATIA, etc.) with the ability to create complex surface and sheet metal designs. Experience managing CAD assemblies and product data within PLM systems (e.g., Team Center, Windchill). Strong understanding of GD&T and the ability to create manufacturing drawings for both sheet metal and machined components. Knowledge of Mil-Spec fasteners and aerospace hardware standards. Hands-on experience with sheet metal design and manufacturing processes.

About the job

Archer Aviation is a pioneering aerospace company headquartered in San Jose, California, focused on developing an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to revolutionize air mobility by providing sustainable transportation solutions that are not only efficient but also environmentally friendly, allowing for quiet and smooth journeys with a capacity for four passengers.

We are committed to pushing the boundaries of technology and innovation, and we recognize that a diverse workforce enhances our problem-solving capabilities and fosters greater creativity. At Archer, we strive to build an inclusive workplace that values each individual's unique contributions and perspectives, empowering our team to achieve collective success.

What You'll Do:

  • Design and develop inlet and exhaust ducting systems for turboshaft engines and advanced thermal management systems on aircraft.
  • Collaborate with aerothermal analysts to refine duct designs for optimal performance, pressure drop, and thermal efficiency.
  • Take ownership of the design process from initial concept through to production, including requirements gathering, 3D CAD modeling, detailed drawings, bill of materials (BOM), and design verification.
  • Engage with suppliers to oversee fabrication processes, ensuring adherence to design specifications and troubleshooting manufacturing challenges.
  • Select and integrate commercial off-the-shelf (COTS) components such as bellows, flex joints, seals, and clamps as needed.
  • Develop and execute verification testing strategies for ducting systems, supporting thorough qualification testing including pressure, temperature, and vibration assessments.
  • Establish and nurture supplier relationships to lead procurement efforts effectively.
  • Collaborate with Systems Engineering and aerothermal analysts to document and validate design requirements thoroughly.

About Archer Aviation

Archer Aviation is at the forefront of sustainable air mobility, dedicated to creating innovative eVTOL aircraft that enhance urban transportation. Our commitment to environmental responsibility, along with our focus on diversity and inclusion, drives our success as we strive to revolutionize the aerospace industry.

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