Mechanical Engineering Manager, Structures

Join Helion, a leader in innovative energy solutions, as a Manufacturing Engineer. In this role, you will be responsible for enhancing manufacturing processes, reducing costs, and ensuring product quality. You will collaborate with cross-functional teams to implement engineering solutions that drive efficiency and effectiveness.

About HelionHelion is at the forefront of fusion energy technology, based in Everett, WA. Our mission is to create the world’s first fusion power plant, paving the way for a future filled with limitless clean electricity. We envision a world where energy is not only clean and reliable but also affordable for everyone.Founded in 2013, Helion has successfully secured over $1 billion in funding from esteemed investors, including Sam Altman, Mithril, and Capricorn Investment Group, along with new backers like SoftBank and Lightspeed. Our latest prototype, Trenta, has completed an impressive 10,000 high-power pulses, achieving plasma temperatures of 100 million degrees Celsius (9 keV). Currently, we are advancing with Polaris, our next prototype, on our journey towards the world’s first fusion power facility.Joining Helion at this pivotal moment means you will face exciting real-world challenges alongside a dedicated team that values urgency, rigor, ownership, and transparency—principles essential for achieving groundbreaking advancements in energy. Together, we are set to redefine the future of energy, as the world cannot afford to wait.Your Role:As a Manufacturing Engineer, you will play a critical role in designing, implementing, and optimizing the production process of in-house capacitors. This unique opportunity allows you to work collaboratively with teams across Supply Chain, Production, Engineering, and Test Operations. Your contributions will directly impact the commissioning timeline for Helion’s inaugural power plant and be instrumental in our transition to generator mass-manufacturing. This position is based onsite and reports directly to the Director of Capacitor Manufacturing at our Everett, WA facility.Key Responsibilities:Design and implement rate-based assembly processes with assistance from Production and Engineering.Lead interdisciplinary projects aimed at enhancing the rate and throughput of the capacitor production line (including floor layout, tooling, build cells, and large-scale equipment).Contribute to the development of new business processes such as non-conformance management, process control, process safety, and asset maintenance to support production growth and establish a foundation for high-volume manufacturing.Analyze data (labor hours, cycle times, and fallout) to identify production bottlenecks and propose solutions (design changes, process modifications, equipment upgrades, and automation).Identify high-return capabilities, including capital equipment and software enhancements that improve manufacturing processes, collaborating with Production, Finance, Operations, and Facilities teams.Work in collaboration on the development of future processes while simultaneously supporting and enabling higher output on current manufacturing lines.

Join Helion's Mission to Transform EnergyHelion is at the forefront of the fusion power revolution, located in Everett, WA. Our goal is to construct the world's first fusion power plant, paving the way for a future filled with boundless clean electricity. We envision a global landscape where energy is clean, dependable, and affordable for all.Since our inception in 2013, we have successfully raised over $1 billion from esteemed investors, including Sam Altman, Mithril, and Capricorn Investment Group, along with new partners such as SoftBank and Lightspeed. Our latest prototype, Trenta, achieved an impressive milestone of 10,000 high-power pulses while reaching plasma temperatures of 100 million degrees Celsius (9 keV). Currently, we are advancing with Polaris, our next prototype, as we strive towards the realization of the world’s first fusion power plant.This is an ideal moment to become a part of Helion. You will face real-world challenges alongside a team that values urgency, rigor, ownership, and the courage to confront hard truths. These principles are vital to achieving unprecedented success. Together, we will redefine the future of energy because time is of the essence.Your Role and Responsibilities:As a Senior Manufacturing Engineer, you will be pivotal in designing, implementing, and optimizing the production processes for our in-house capacitors. This position offers a rare chance to collaborate with various teams (Supply Chain, Production, Engineering, Test Operations), significantly impacting the commissioning timeline for Helion's inaugural power plant, and laying the foundation for our transition to mass generator manufacturing. This role is based onsite at our Everett, WA office, and you will report directly to the Senior Manager of Capacitor Manufacturing.Key Responsibilities Include:Design and implement rate-based assembly processes with collaborative support from Production and Engineering teams.Lead and oversee interdisciplinary projects aimed at enhancing the rate and throughput of the capacitor line, including aspects such as floor layout, tooling, build cells, and large-scale equipment.Assist in developing new business processes related to non-conformance management, process control, process safety, and asset maintenance to expand production capabilities and establish a robust foundation for high-volume production.Collect and analyze data (labor hours, cycle times, fallout) to identify production bottlenecks, and propose and implement effective solutions (design changes, process adjustments, equipment upgrades, automation).Spot high return-on-investment opportunities, including essential capital equipment and software capabilities that enhance manufacturing processes, in partnership with Production, Finance, Operations, and Facilities teams.Collaborate on the development of future processes while supporting and executing on existing projects.

Join Helion as an R&D Engineering Technician specializing in capacitor manufacturing. In this exciting role, you will be at the forefront of innovation, helping to design, develop, and test new capacitor technologies. Collaborate closely with our engineering team to ensure high-quality production processes and contribute to cutting-edge projects that impact the future of energy storage.

About HelionHelion is a pioneering fusion power company located in Everett, WA, dedicated to constructing the world’s inaugural fusion power facility aimed at delivering unlimited clean electricity. Our vision encompasses a future where energy is sustainable, reliable, and accessible to all.Founded in 2013, Helion has secured over $1 billion in funding from esteemed investors including Sam Altman, Mithril, and Capricorn Investment Group, alongside new investors like SoftBank and Lightspeed, propelling our advancements. Our latest prototype, Trenta, successfully achieved 10,000 high-power pulses and attained plasma temperatures of 100 million degrees Celsius (9 keV). Currently, we are operating Polaris, our next prototype, as we move toward realizing the first fusion power plant globally.This is a critical moment to join Helion. You will confront tangible challenges alongside a team that values urgency, precision, accountability, and a dedication to confronting hard truths—principles that are vital to achieving unprecedented accomplishments. Together, we will transform the energy landscape, as the world cannot afford to wait.Your Responsibilities:As the Manager of Manufacturing Applications, you will spearhead the strategy, design, implementation, and management of Helion's enterprise applications, which include ERP, MRP, purchasing, logistics, inventory management, manufacturing execution, SaaS solutions, and the digital framework that integrates engineering and manufacturing. You will establish the benchmarks for how Helion constructs, configures, and deploys systems that facilitate speed, accuracy, and dependability throughout the organization. This is an on-site role that reports directly to the VP of Manufacturing & Supply Chain at our Everett, WA office.Key Duties:Develop and execute a comprehensive roadmap for enterprise systems that aligns with Helion's missionCollaborate with engineering, manufacturing, IS&T, and production teams to ensure seamless integration of enterprise applications across departmentsPromote system standardization and reliability by designing effective processes and governance frameworksEvaluate system capabilities; identify opportunities for automation, simplification, and reduction of technical execution barriersLead a cross-functional team responsible for the development, implementation, and maintenance of Helion's enterprise applications and business systemsManage relationships with technology partners and vendors to maximize the value of existing solutions at a reasonable cost

Join Helion as an Industrial Engineer where you will play a key role in optimizing our manufacturing processes and improving efficiency. You will work collaboratively with cross-functional teams to design, implement, and refine systems that enhance productivity and quality.

About Helion Energy Inc.At Helion, we are at the forefront of the fusion energy revolution, based in Everett, WA. Our ambitious mission is to construct the world's first fusion power plant, paving the way for a future filled with limitless clean electricity. We envision a world where energy is clean, reliable, and accessible to everyone.Since our inception in 2013, Helion has successfully raised over $1 billion from esteemed investors, including Sam Altman, Mithril, and Capricorn Investment Group, along with new partners such as SoftBank and Lightspeed, to drive our progress. Our latest prototype, Trenta, achieved 10,000 high-power pulses and reached plasma temperatures of 100 million degrees Celsius (9 keV). We are currently advancing with Polaris, our next prototype on the journey to realizing the first fusion power plant.Joining Helion now means becoming part of a pivotal team dedicated to solving real-world challenges. We are a collective that values urgency, rigor, ownership, and a commitment to transparency—qualities that are essential in pioneering a new era in energy. Together, we can transform the future of energy because the world cannot afford to wait.Key Responsibilities:As a Supplier Development Engineer, you will collaborate closely with suppliers to optimize the production of components for our fusion generators. Your role will involve addressing technical challenges, enhancing our suppliers’ quality systems, and facilitating Helion's transition from rapid prototyping to large-scale generator manufacturing, thus furthering our mission to deliver clean energy to the globe. This position requires you to be onsite and will report directly to the Senior Manager of Electrical Engineering at our Everett, WA facility.Your Contributions Will Include:Collaborating with design engineers to fully understand the design intent of parts, assemblies, and subsystems.Evaluating suppliers’ manufacturing processes and quality systems to source components in conjunction with the procurement team.Supporting the product ramp from new product introduction to high-volume manufacturing.Defining technical and quality specifications for suppliers based on engineering and program requirements.Implementing and overseeing the Production Part Approval Process (PPAP) with selected suppliers to promote efficient production.Ensuring suppliers comprehend submission requirements for documentation (e.g., first article inspection reports, quality documentation).Developing and approving process controls for critical characteristics.Recommending technical product enhancements to mitigate risks and minimize potential defects.Contributing to continuous improvement initiatives by identifying areas for process optimization and innovation.

Join Our Mission at HelionAt Helion, we are pioneers in fusion power, based in Everett, WA, with an ambitious goal: to construct the world’s first fusion power plant, paving the way for a future rich in clean and limitless electricity. We envision a world where everyone has access to reliable and affordable energy.Since our inception in 2013, we have attracted over $1 billion in investments from esteemed figures and firms including Sam Altman, Mithril, Capricorn Investment Group, SoftBank, and Lightspeed. Our latest prototype, Trenta, has successfully completed 10,000 high-power pulses, achieving plasma temperatures of 100 million degrees Celsius (9 keV). Currently, we are advancing our next prototype, Polaris, taking vital steps toward our goal of the first fusion power plant.This is a critical moment to become a part of Helion. Here, you will confront real-world challenges alongside a team that values urgency, a rigorous work ethic, accountability, and a commitment to truth—principles essential for accomplishing unprecedented feats. Together, we will revolutionize the future of energy, as the world can’t afford to wait.

Join Helion as a Principal RF Electrical Engineer and play a pivotal role in designing and developing innovative RF solutions. In this exciting position, you will lead projects from conception through execution, collaborating with a talented team of engineers to deliver cutting-edge technology. Your expertise will help shape the future of wireless communication.

Join Helion as a Mechanical Engineering Manager overseeing the Modules division. In this pivotal role, you'll leverage your engineering expertise to lead a dynamic team in developing innovative mechanical systems. Your leadership will drive the project from conception through production, ensuring high-quality standards and efficiency.

Join Helion Energy: Pioneering Fusion PowerAt Helion Energy, based in Everett, WA, we are on a mission to revolutionize the world's energy landscape by building the first-ever fusion power plant. Our vision is to create a future where clean, reliable, and affordable energy is accessible to all.Founded in 2013, we've successfully raised over $1 billion from esteemed investors, including Sam Altman and SoftBank, to advance our groundbreaking technologies. With our latest prototype, Polaris, we are achieving unprecedented results, including reaching plasma temperatures exceeding 100 million degrees Celsius. The time to join our mission is now, as we strive to bring fusion energy to the forefront of global power solutions.As part of our dynamic team, you will confront real-world challenges while embodying our core values of urgency, rigor, and accountability. Together, we will shape the future of energy because the world cannot afford to wait.Your Role and Responsibilities:As a Senior Software Engineer specializing in Network and Performance, you will take charge of the architecture and reliability of our communication networks, ensuring seamless connectivity between our fusion systems. You will design, validate, and implement networking solutions that guarantee deterministic control, precise time synchronization, high throughput, and fault tolerance across thousands of devices. Your expertise will be critical in evaluating and deploying advanced networking technologies that support safe and efficient machine operations.Collaboration is key in this role. You will work closely with security engineers to fortify our networks against potential threats, partner with electrical systems engineers to define system interfaces, and liaise with hardware and software teams to integrate networking requirements into the overall system architecture. This hands-on position will require you to configure switches, prototype innovative approaches, and conduct rigorous testing to ensure our plant-wide networking infrastructure is ready for future demands.This is an onsite position reporting directly to the Lead Electrical Engineer at our Everett, WA office.

About Helion Energy, Inc.At Helion, we are pioneering the future of energy as a leading fusion power company located in Everett, WA. Our mission is to construct the world's first fusion power plant, paving the way for a future of limitless clean electricity. We envision a world where energy is not only clean but also reliable and affordable for all.Since our inception in 2013, we have successfully secured over $1 billion in funding from prominent investors including Sam Altman, Mithril, and Capricorn Investment Group, as well as new partners like SoftBank and Lightspeed. Our latest prototype, Trenta, has achieved remarkable milestones, completing 10,000 high-power pulses and reaching plasma temperatures of 100 million degrees Celsius (9 keV). Currently, we are advancing our Polaris prototype, which is crucial to realizing our goal of establishing the first fusion power plant.Join us at this transformative moment in energy history. You will confront real-world engineering challenges alongside a dedicated team that values urgency, precision, accountability, and the commitment to deliver hard truths—qualities essential for our unprecedented mission. Together, we will reshape the energy landscape, for the world cannot afford to wait.

About HelionHelion is an innovative fusion power company located in Everett, WA, dedicated to constructing the world’s first fusion power plant to usher in a future of limitless clean energy. We envision a world powered by clean, reliable, and affordable energy accessible to all.Since our inception in 2013, we have successfully raised over $1 billion from esteemed investors including Sam Altman, Mithril, and Capricorn Investment Group, along with new partners such as SoftBank and Lightspeed, to accelerate our advancements. Our latest prototype, Trenta, has already achieved remarkable milestones with 10,000 high-power pulses and plasma temperatures soaring to 100 million degrees Celsius (9 keV). Currently, we are advancing with Polaris, our next prototype on our journey to the first fusion power plant.Now is a crucial moment to join Helion. You will engage in real-world challenges alongside a team that values urgency, precision, accountability, and a commitment to transparency — principles that are vital to accomplishing what has never been achieved before. Together, we will transform the future of energy because the world cannot afford to wait.Responsibilities:Lead the integration sequence and oversee daily assembly operations across generator subsystems, including vacuum systems, electromagnets, high-voltage capacitor systems, controls, diagnostics, and radiation safety.Develop and maintain a multidisciplinary schedule on a daily and weekly basis to ensure the full completion of builds.Define, plan, and execute integrated subsystem tests in collaboration with various subsystem owners.Conduct build completion reviews to ensure operational readiness and testing preparedness.Collaborate with production, testing, and engineering teams to enhance integration and build processes.Draft work instructions for technician teams to facilitate both standard builds and the resolution of non-conformances.Lead root cause analyses and implement corrective actions during the integration and build phases.Develop strategies for hardware upgrades, replacements, and integration improvements to maximize operational uptime.

About HelionHelion Energy, Inc. is at the forefront of innovation in clean energy, headquartered in Everett, WA. Our ambitious mission is to construct the world's first fusion power plant, paving the way for a future abundant in sustainable and affordable electricity. We envision a world where clean energy is accessible to all.Since our establishment in 2013, Helion has successfully attracted over $1 billion in funding from prominent investors including Sam Altman, Mithril, Capricorn Investment Group, SoftBank, and Lightspeed, driving us toward our goal. Our latest prototype, Trenta, achieved remarkable milestones, completing 10,000 high-power pulses and reaching plasma temperatures of 100 million degrees Celsius (9 keV). Currently, we are advancing with Polaris, our next prototype, on our journey to realizing the first fusion power plant.This is an exciting moment to join the Helion team. You will engage with real-world challenges alongside a group that values urgency, dedication, accountability, and the pursuit of hard truths—qualities essential for accomplishing unprecedented achievements in the energy sector. Together, we will revolutionize the future of energy, because the world cannot afford to wait.

About Helion EnergyHelion Energy is at the forefront of fusion power technology, headquartered in Everett, WA. Our mission is to construct the world's first fusion power plant, paving the way for a future powered by limitless clean electricity. We envision a world where energy is clean, reliable, and affordable for everyone.Since our inception in 2013, we have successfully secured over $1 billion from esteemed investors, including Sam Altman, Mithril, Capricorn Investment Group, SoftBank, and Lightspeed. Our latest prototype, Trenta, has achieved remarkable milestones including 10,000 high-power pulses and plasma temperatures exceeding 100 million degrees Celsius (9 keV). We are currently progressing with Polaris, our next prototype, as we strive towards the realization of the world's first fusion power plant.Joining Helion at this pivotal moment means contributing to groundbreaking advancements with a team dedicated to urgency, rigor, ownership, and transparency—values essential for accomplishing unprecedented feats in energy innovation. Together, we will shape the future of energy, because the world cannot afford to wait.

Helion seeks a Principal Fuel Cycle Engineer based in Everett, WA. This position plays a key part in designing and refining fuel cycles for the company’s energy systems. The work closely aligns with Helion’s mission to advance sustainable energy technologies. Role overview This role focuses on shaping fuel cycle strategies and improving system performance. The Principal Fuel Cycle Engineer will contribute technical expertise to support the development of Helion’s energy solutions. Key responsibilities Design and optimize fuel cycles for Helion’s energy systems Collaborate with engineering teams to ensure alignment with sustainability goals Support ongoing efforts to develop advanced energy technologies Location This position is based in Everett, WA.

Join Helion EnergyAt Helion Energy, we are at the forefront of fusion power technology, based in Everett, WA. Our mission is to construct the world's first fusion power plant, paving the way for an era of limitless clean electricity. We envision a world where energy is clean, reliable, and affordable for all.Since our inception in 2013, we have successfully secured over $1 billion in funding from notable investors, including Sam Altman, Mithril, Capricorn Investment Group, SoftBank, and Lightspeed. Our latest prototype, Trenta, has achieved remarkable milestones, including 10,000 high-power pulses and plasma temperatures of 100 million degrees Celsius (9 keV). We are currently advancing our next prototype, Polaris, on our journey to establish the first fusion power plant.This is an exciting time to become part of the Helion team. You will address complex challenges alongside a dedicated group that values urgency, rigor, ownership, and transparency—principles essential for pioneering new energy solutions. Together, we are poised to transform the future of energy, because the world cannot wait.

About Helion EnergyHelion Energy is at the forefront of the fusion power revolution, headquartered in Everett, WA. Our mission is to construct the world's inaugural fusion power plant, paving the way for a future brimming with limitless clean electricity. We envision a world where energy is clean, dependable, and accessible to all.Since our inception in 2013, we have successfully raised over $1 billion from esteemed investors such as Sam Altman, Mithril, Capricorn Investment Group, along with recent backing from SoftBank and Lightspeed. Our latest prototype, Trenta, has achieved remarkable milestones, completing 10,000 high-power pulses and reaching plasma temperatures of 100 million degrees Celsius (9 keV). Currently, we are advancing our Polaris prototype, a crucial step toward realizing our vision of the first fusion power plant.This is an exciting moment to join Helion. You will engage with pressing real-world challenges alongside a team that values urgency, precision, accountability, and a commitment to candidness—qualities that are vital to achieving unprecedented accomplishments in the energy sector. Together, we are poised to transform the future of energy, because the world cannot afford to wait.

About HelionHelion is at the forefront of fusion power technology, headquartered in Everett, WA. Our mission is to create the world's first fusion power plant, paving the way for a future abundant in clean electricity. We envision a world where everyone has access to reliable, affordable, and clean energy.Since our inception in 2013, we have successfully raised over $1 billion from esteemed investors, including Sam Altman, Mithril, Capricorn Investment Group, SoftBank, and Lightspeed. Our latest prototype, Trenta, achieved remarkable milestones, including 10,000 high-power pulses and plasma temperatures of 100 million degrees Celsius (9 keV). Currently, we are advancing with Polaris, our next prototype on the journey towards the world's first fusion power plant.Joining Helion at this critical juncture means you will face real-world challenges alongside a team dedicated to urgency, rigor, and honesty—values crucial for achieving unprecedented feats. Together, we can transform the energy landscape, as the world needs solutions now more than ever.