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Senior Mechanical Engineer

On-site Full-time

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Experience Level

Mid to Senior

Qualifications

Required QualificationsMEng degree in Mechanical, Electrical, or Automotive Engineering. At least four years of post-graduate experience with mechanical structures and electric vehicles (EVs). Exceptional CAD skills, particularly in SolidWorks. Knowledge of materials, pressing, forming technologies, and advanced joining techniques for high-volume manufacturing, as well as additive processes for prototyping. Experience in structural analysis focusing on stress, stiffness, fatigue, and optimization. Proficiency in simulation tools and the ability to analyze test data and correlate it with Computer-Aided Engineering (CAE) results. Understanding of typical battery characteristics, pack cooling, and thermal systems. Knowledge of fluid mechanics and heat transfer principles. Strong understanding of Geometric Dimensioning and Tolerancing (GD&T), as well as drawing and assembly documentation. Experience with safe working practices around high-voltage systems and legislative requirements. Proficient in system/component delivery, including FMEA, quality planning, and Production Part Approval Process (PPAP). Ability to lead projects and mentor junior engineers.

About the job

Key Responsibilities

  • Lead the innovative design and development of cutting-edge mechanical systems, products, and components.
  • Perform assessments on strength, stiffness, and fatigue of components, assemblies, and complete systems using both linear static and non-linear analyses.
  • Utilize conceptual analysis and hand calculations to validate engineering designs and evaluate structural performance.
  • Design and develop integrated cooling and heating systems for electric vehicles (EVs) and power electronics.
  • Select and specify appropriate materials and components while creating detailed CAD drawings.
  • Oversee the generation and upkeep of system and component-level Design Failure Mode and Effects Analysis (DFMEA).
  • Conduct feasibility studies and cost-benefit analyses to validate design viability.
  • Identify and troubleshoot design or manufacturing issues with CAD and analysis tools.
  • Understand regulatory standards and define testing protocols to ensure system designs meet durability, reliability, and functionality requirements.
  • Deliver schematics, final designs, and release drawings in accordance with project specifications.
  • Assist in the creation of Request for Quotation (RFQ) and Request for Information (RFI) documents, supporting supplier engagement.
  • Collaborate with suppliers to enhance cost, manufacturability, and quality of engineering designs.
  • Provide expert technical guidance and support to technicians and aid system production.
  • Facilitate the engineering release process from initial concept through to finalized drawings.
  • Lead change management processes, root cause analyses, and implement corrective actions.
  • Manage and develop the Design Verification Plan and Report (DVP&R) schedule.
  • Stay updated with industry standards, regulations, and emerging technologies.

About Allye Energy

At allyeenergy, we are at the forefront of developing advanced battery energy storage systems. We are looking for an accomplished Mechanical Engineer to spearhead the design of essential components such as primary and secondary structures, control panels, high voltage (HV) and low voltage (LV) subsystems, and thermal management systems. This role offers the unique opportunity to lead the development, testing, and validation of mechanical systems within a rapidly growing organization. The ideal candidate will possess a strong mechanical engineering background with substantial experience in electric vehicles, specifically focusing on structures, cooling systems, and battery pack integration. Join us to drive innovation and make a significant impact in the energy sector.

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