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Senior Process Engineer at Solcoa | Alameda, California

SolcoaAlameda, California
On-site Full-time

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Experience Level

Senior

Qualifications

Key ResponsibilitiesLead the transition from lab/pilot to demonstration and commercial scale for rare-earth metallization processes. Oversee essential process deliverables, including PFDs, P&IDs, mass & energy balances, control narratives, and operating envelopes. Transform internal research into comprehensive engineering packages for external partners; manage scope, interfaces, and change control. Guide custom equipment specification, vendor selection, FAT/SAT, and installation via third-party fabricators. Conduct HAZOP/LOPA and safety reviews; implement safeguards and management of change (MOC). Coordinate with EPC contractors to meet schedule, cost, quality, and safety targets through mechanical completion and startup. Develop commissioning plans, standard operating procedures (SOPs), and operator training; support ramp-to-rate and reliability growth. Optimize processes for yield, throughput, cost, environmental compliance, and uptime; instrument key performance indicators (KPIs) and drive continuous improvement. Navigate permitting and regulatory documentation in collaboration with the EHS department and external consultants. Proactively identify risks and resolve issues swiftly in a fast-paced, accountable environment.

About the job

Empowering the World with Rare-Earth Metals

At Solcoa, we are dedicated to stabilizing the supply chain of rare-earth metals in the western world, essential for every fighter jet, electric vehicle, wind turbine, smartphone, and generator. As one of the few companies outside China producing these vital resources, we proudly offer a 100% U. S. supply of both light and heavy rare earths. Our innovative carbon-zero process transforms end-of-life magnets directly into metal, facilitating energy independence and securing critical resources for the future.

We are a dynamic, well-funded team committed to rapidly advancing rare-earth production in the West. Join us in building a world-class team to tackle this urgent challenge.

The Opportunity , Senior Process Engineer

In this pivotal role, you will spearhead the scale-up of our pilot operations into a demonstration plant, establishing the foundation for subsequent commercial facilities. You will convert research and development outputs into engineered processes, collaborate with external engineering firms and EPCs, and ensure the safe, timely construction and commissioning of our operations.

About Solcoa

Solcoa is at the forefront of the rare-earth metal industry, ensuring a stable and sustainable supply chain that powers critical technologies worldwide. With a commitment to innovation and environmental responsibility, we are transforming the rare-earth production landscape in the United States.

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