Staff Engineer, Tool Design at Shield AI | Dallas, Texas

Shield AIDallas, Texas

On-site Full-time

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Experience Level

Senior

Qualifications

- 7+ years of experience in aerospace tooling design and development - Strong understanding of production processes and tooling lifecycle management - Ability to work collaboratively in a cross-functional environment - Experience with complex aerospace systems is highly desirable - Excellent problem-solving and analytical skills

About the job

Job Description:

As a Staff Engineer specializing in Tool Design, you will leverage over 7 years of experience in developing production tooling for intricate aerospace systems. This pivotal role encompasses the entire tooling lifecycle, from concept and design to analysis, release, fabrication, and prove-out, ensuring safe, repeatable, and first-time-right assembly. You will collaborate cross-functionally with Manufacturing, Quality, and Safety teams to deliver robust tooling solutions that support pilot builds and transition seamlessly to rate production.

About Shield AI

Shield AI is a cutting-edge deep-tech enterprise committed to deploying intelligent systems to enhance the safety of service members and civilians alike. Our innovative solutions are operational globally, and we strive for excellence in technology and support.

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Senior Propulsion Design Engineer at Shield AI | Dallas, Texas

Shield AI

Full-time|On-site|Dallas, Texas

Join Our Team as a Senior Propulsion Design Engineer!At Shield AI, we are dedicated to safeguarding service members and civilians through innovative technology. We are currently looking for an experienced Senior Propulsion Design Engineer to enhance the propulsion systems for our cutting-edge X-BAT UAV, which utilizes a low-bypass turbofan engine. This posit…

Mar 16, 2026

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Senior Propulsion Engineer at Shield AI | Dallas, Texas

Shield AI

Full-time|On-site|Dallas, Texas

Job Overview:Join Shield AI as a Senior Propulsion Engineer, taking on the role of Responsible Engineer (RE) for a key propulsion subsystem within the cutting-edge X-BAT platform. This next-generation UAV operates using a low-bypass turbofan engine, and your expertise will be critical in overseeing the entire lifecycle of propulsion hardware—from requirements and architecture to design, build, testing, flight performance validation, and operational support.In this hands-on, analysis-intensive position, you'll be the primary technical liaison for your assigned subsystem, which could include engine modules, fuel delivery systems, oil systems, bleed air, valves, and actuation. Your role will ensure peak performance, seamless integration with both the engine and vehicle, and adaptability to a broad spectrum of operational demands. Collaboration will be key, as you'll engage with cross-functional teams including design, fluids, controls, airframe, manufacturing, flight testing, and mission teams to drive success.

Mar 16, 2026

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Senior Propulsion Test Engineer at Shield AI | Dallas, Texas

Shield AI

Full-time|On-site|Dallas, Texas

Join Our Team as a Senior Propulsion Test Engineer!At Shield AI, we are dedicated to safeguarding service members and civilians through innovative technology. Established in 2015, our deep-tech company specializes in the development of intelligent systems, including the cutting-edge V-BAT and X-BAT aircraft, as well as the Hivemind Enterprise and Vision product lines. With a global presence spanning the U.S., Europe, the Middle East, and the Asia-Pacific, our solutions are integral to operations around the world. Learn more at www.shield.ai and connect with us on LinkedIn, X, Instagram, and YouTube.We are looking for a Senior Propulsion Test Engineer to spearhead the planning and execution of propulsion test campaigns for our X-BAT platform. This role entails comprehensive responsibility for propulsion test activities, encompassing test architecture, test stand design, execution, data analysis, and iteration—all supporting a low-bypass turbofan-powered Group 5 UAV.As the primary point of contact for propulsion testing, you will ensure that test results accurately depict engine and subsystem performance, mitigate integration risks, and guide flight readiness decisions. This position is hands-on, data-driven, and highly collaborative, requiring close cooperation with propulsion engineers, design engineers, technicians, control teams, airframe specialists, and flight test groups.

Mar 16, 2026

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Senior Mechanical Design Engineer at Shield AI | Dallas, Texas

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Join Our Mission at Shield AI!Are you a creative and driven Mechanical Design Engineer keen to contribute to cutting-edge AI and aircraft technology? At Shield AI, we are passionate about making a positive impact by developing intelligent systems that protect service members and civilians alike.As a Senior Mechanical Design Engineer, you will play a vital role in the mechanical design and development of our autonomous UAV products. Your responsibilities will include designing and refining complex electro-mechanical assemblies, collaborating with teams to prototype and test innovative solutions, and ensuring that our products meet stringent performance, schedule, and reliability standards.

Mar 31, 2026

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Staff Engineer, Tool Design at Shield AI | Dallas, Texas

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Join Shield AI, a pioneering venture-backed deep-tech company founded in 2015, dedicated to safeguarding service members and civilians with intelligent systems. Our innovative products, which include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision product lines, have made a significant impact in global operations. With locations across the U.S., Europe, the Middle East, and the Asia-Pacific, we are at the forefront of cutting-edge technology and operational excellence. For more details, visit us at www.shield.ai. Connect with Shield AI on LinkedIn, X, Instagram, and YouTube. Job Description:As a Staff Engineer specializing in Tool Design, you will leverage over 7 years of experience in developing production tooling for intricate aerospace systems. This pivotal role encompasses the entire tooling lifecycle—from concept and design to analysis, release, fabrication, and prove-out—ensuring safe, repeatable, and first-time-right assembly. You will collaborate cross-functionally with Manufacturing, Quality, and Safety teams to deliver robust tooling solutions that support pilot builds and transition seamlessly to rate production.

Dec 15, 2025

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Senior Manufacturing Engineer at Shield AI | Dallas, Texas

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Join Shield AI as a Senior Manufacturing Engineer!We are looking for an experienced Manufacturing Engineer to play a crucial role in the fabrication and assembly of cutting-edge composite airframes for next-generation aircraft. This position is essential for the development of prototypes, designing assembly tools and fixtures, as well as optimizing manufacturing processes to ensure the efficient production of high-performance aircraft structures. The ideal candidate will possess significant experience in airframe fabrication and assembly.

Dec 20, 2025

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Senior Electrical Engineer at Shield AI | Dallas, Texas

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Join Our Innovative Team as a Senior Electrical Engineer!At Shield AI, a pioneering deep-tech company founded in 2015, our mission is to safeguard service members and civilians through cutting-edge intelligent systems. Our diverse product offerings, including the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision, reflect our commitment to technological advancement. With offices spanning the U.S., Europe, the Middle East, and the Asia-Pacific, our solutions are actively deployed in operations globally.About the Role:We are expanding our Avionics Engineering team to enhance the development of the X-BAT aircraft and its launch/recovery vehicle. You will be responsible for designing a critical avionics system that ensures seamless communication, computing, AI integration, power management, telemetry, and all other essential aircraft systems.As a Senior Electrical Engineer, you will take ownership of significant aspects of the flight-critical system design and collaborate with cross-functional teams to bring our innovative solutions to fruition.

Dec 17, 2025

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Senior Communications Engineer at Shield AI | Dallas, Texas

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Job Description: At Shield AI, we're revolutionizing autonomous aviation with our pioneering AI and GPS/RF-denied navigation technologies. We are on a mission to develop a state-of-the-art aircraft that will redefine the limits of innovation and performance.We are looking for a talented Communications Systems Engineer to spearhead the design, integration, and optimization of cutting-edge communication systems for our next-generation autonomous aircraft.This pivotal role involves overseeing mission-critical data links, encryption, and secure communications, ensuring flawless interoperability between airborne systems, sensors, ground stations, and satellites. You will collaborate with experts in sensor fusion, RF systems, SATCOM, and AI-driven data processing to create an aircraft that excels in contested environments with minimal latency and maximum reliability.

Oct 21, 2025

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Senior Engineer, Foundry Applications at Shield AI | Dallas, Texas

Shield AI

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Established in 2015, Shield AI is an innovative, venture-backed technology firm dedicated to safeguarding service members and civilians through the use of advanced intelligent systems. Our flagship products include the V-BAT and X-BAT aircraft, as well as the Hivemind Enterprise and Hivemind Vision series. With a global presence spanning across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI's cutting-edge technology is crucial for operations worldwide. To discover more about us, visit www.shield.ai. Connect with Shield AI on LinkedIn, X, Instagram, and YouTube.The Applications team within Software Integration & Operations is responsible for developing internal tools that drive Shield AI’s essential operations across Production, Customer Success, Supply Chain, and Engineering. Our diverse portfolio includes over-the-air (OTA) update systems, simulation training platforms, fleet sustainment software, and enterprise applications that facilitate aircraft manufacturing.We are rapidly expanding and are in search of a Full-Stack Software Engineer to design, develop, and deploy robust applications that directly enhance manufacturing, operational planning, and execution, all within a Foundry-integrated ecosystem.If you thrive in dynamic environments, enjoy tackling intricate problems using modern software, and aspire to see your code make an immediate impact, this opportunity is perfect for you.

Jan 8, 2026

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Staff Technical Program Manager - Propulsion at Shield AI | Dallas, TX

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Join Our Mission at Shield AIFounded in 2015, Shield AI is a pioneering deep-tech company on a mission to safeguard service members and civilians through advanced intelligent systems. Our innovative product lines include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and Hivemind Vision. With operations across the U.S., Europe, the Middle East, and Asia-Pacific, our technology is actively enhancing operations around the globe.Position OverviewWe are looking for a skilled Staff Technical Program Manager to lead execution within the Shield AI X-BAT propulsion team. This pivotal role requires close collaboration with propulsion engineers and technicians to coordinate development activities across various domains including engine hardware, fuel systems, fluid systems, test campaigns, and aircraft integration.The ideal candidate will facilitate alignment of technical work with vehicle-level milestones and program objectives, effectively managing cross-functional coordination to overcome challenges and drive progress. A strong engineering background coupled with a hands-on approach and excellent team collaboration skills is essential for ensuring project success.

Mar 20, 2026

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Staff Engineer - Manufacturing Equipment at Shield AI | Dallas, Texas

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Mechanical Engineer II - Harness Design at Shield AI | Dallas, Texas

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