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Staff Structures Design Engineer

ALSOPalo Alto
On-site Full-time $200K/yr - $240K/yr

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Experience Level

Experience

Qualifications

Demonstrated experience in high-volume manufacturing processes, such as injection molding and stamping. Skilled in 3D/2D modeling tools, preferably Catia V5/V6. Proficient in mechanical integration, assembly, troubleshooting, and documentation of mechanical systems.

About the job

About ALSO.

At ALSO, we are pioneering electric mobility, originally established under the Rivian umbrella. Our team is composed of passionate innovators and builders dedicated to designing innovative and delightful vertically integrated small electric vehicles (EVs) that address today's and tomorrow's mobility challenges. Our vision is to revolutionize transportation by inspiring individuals to choose ALSO, significantly reducing the reliance on traditional cars, trucks, and SUVs in favor of more affordable, enjoyable, and energy-efficient alternatives.

We are seeking a talented Mechanical Engineer to lead our drivetrain structure design engineering efforts.

Your Responsibilities

  • Craft and model 3D designs for mechanical components and assemblies, including high-pressure die casting, gravity casting, injection molded plastics, sheet metal, and fasteners.

  • Develop comprehensive drawing packages and manufacturing instructions for parts and assemblies.

  • Implement a Design Verification Process and Report (DVP&R) to ensure compliance with requirements.

  • Optimize topology, balancing strength and NVH objectives to identify the necessary ribbing structures within the designated package space to meet structural and NVH constraints.

  • Conduct sealing analysis with proficiency in hyper-elastic component analysis.

  • Perform NVH analysis (modal, frequency response, mount mobility).

  • Execute linear static stress analyses for complete drive unit systems.

  • Create and maintain program-specific Design Failure Mode and Effects Analyses (DFMEAs).

  • Oversee validation efforts in collaboration with Tier 1 and Tier 2 suppliers.

  • Work closely with mechanical, electrical, control, manufacturing, and test engineers to transition designs from initial concepts through prototypes to mass production.

  • Participate hands-on in engineering prototype builds and component fabrication.

Your Qualifications

  • Demonstrated experience in high-volume manufacturing processes, such as injection molding and stamping.

  • Skilled in 3D/2D modeling tools, preferably Catia V5/V6.

  • Proficient in mechanical integration, assembly, troubleshooting, and documentation of mechanical systems.

About ALSO

ALSO is at the forefront of electric mobility innovation, dedicated to creating sustainable transportation solutions that enhance global mobility. Our team is composed of industry visionaries committed to making a difference in how we move.

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