3D Printing R&D Engineer

About Formlabs: Are you passionate about transforming the way the world innovates? At Formlabs, we are dedicated to developing the tools that empower individuals to turn their creative visions into reality, from groundbreaking products to critical medical devices. Our advanced 3D printing technology drives innovation for over 50,000 industry leaders globally…

Join Formlabs as a Senior 3D Printing Research and Development Engineer, where you will have the opportunity to push the boundaries of additive manufacturing technology. In this role, you will be at the forefront of innovation, developing new materials and processes that will shape the future of 3D printing. Your expertise will contribute to exciting projects that impact various industries, enhancing product development and manufacturing capabilities.

Formlabs develops advanced 3D printing technology used by more than 50,000 organizations worldwide, from leading tech companies to manufacturers and research institutions. The team in Somerville, MA, brings together engineers and innovators dedicated to changing how products are designed and made. Role overview The R&D Reliability/Test Engineer joins the Reliability Engineering Team to ensure Formlabs hardware products deliver dependable performance. The work covers the entire product lifecycle, from individual components to full systems and user workflows. This position focuses on designing test strategies, building electro-mechanical test rigs, and analyzing data to strengthen product reliability. What you will do Develop, execute, and manage validation test plans at system, subsystem, and component levels to meet design and reliability standards. Perform hands-on and data-driven root cause analysis of electromechanical subsystems and field failures, using established problem-solving methods and a physics-of-failure approach. Design, build, and implement automated testing equipment for subsystem characterization, reliability, and environmental testing. Collaborate with R&D design teams during product development, conduct risk assessments, manage ongoing testing, and participate in design reviews to embed reliability early in the process. Analyze field failure data, identify trends, prioritize investigations based on business impact, and develop clear corrective action plans. Impact in action The Reliability Engineering Team contributed to testing the Form 4 printer, resulting in the most reliable device Formlabs has produced. For example: LCD & Light Engine: Built custom rigs to simulate UV light and heat, monitoring performance continuously over thousands of hours.

About Formlabs: Are you passionate about transforming the way the world creates? At Formlabs, we are dedicated to crafting the tools that empower individuals to turn their innovative ideas into reality—from groundbreaking consumer products to critical medical devices. Our state-of-the-art 3D printing technology fuels the creativity and productivity of over 50,000 leading organizations globally, including Apple, Google, Tesla, New Balance, and NASA. Join us in revolutionizing design, prototyping, and manufacturing processes. As a collaborative team of builders, engineers, and innovators, we are redefining the future of fabrication. If you're eager to influence the next generation of manufacturing, we invite you to join us. Your Impact: As a Technical Lead, you will play a pivotal role in steering the engineering decisions that enhance our products. You’ll engage with all levels of the system architecture, tackling technical challenges and making critical product design choices. Your leadership will guide the comprehensive design of products destined for the market. What You’ll Do: Collaborate with the Product Team to establish ambitious yet achievable product performance goals, ensuring they are rooted in solid engineering principles. Lead the architectural down-selection process across various engineering domains (mechanical, optical, electrical, etc.), identify technological risks, and develop a high-performance, resilient system architecture. Serve as the product champion, taking ultimate responsibility for its performance. Engage with domain experts to clarify subsystem requirements and interfaces. Guide team members through the technical implementation process, framing problems in terms of customer value, employing engineering rigor, and utilizing objective data to inform design decisions. Identify program risks and steer the team’s focus toward high-priority tasks. About You: You have a proven track record in leading the technical development of complex electro-mechanical products. You possess a broad knowledge of technologies, including mechanical, electrical, thermal, optical, material sciences, motion control, and embedded systems. You have demonstrated success throughout the entire product lifecycle, from initial concept to high-volume manufacturing. You thrive in cultures that prioritize healthy debate and collaboration, and you have exceptional communication skills to articulate technical concepts clearly.

Formlabs is seeking a Print Optimization Intern for the Fall 2026 semester in Somerville, MA. This internship centers on stereolithography (SLA) printing and the ongoing effort to improve print processes and product quality. Role overview The Print Optimization Intern will work alongside experienced team members to support projects focused on refining SLA print workflows. Tasks may include assisting with process improvements and participating in initiatives that aim to enhance the quality of 3D printed products. Learning and collaboration This role offers hands-on experience in a professional 3D printing environment. Interns will have the chance to collaborate with industry professionals and contribute to projects that explore new possibilities in additive manufacturing. Location This position is based in Somerville, MA for the Fall 2026 semester.

Join Formlabs as an Application Engineer, where you will play a pivotal role in driving the adoption and successful implementation of our innovative 3D printing solutions. Collaborate with cross-functional teams to provide expert technical support, ensuring our customers maximize the value of their Formlabs systems.

Formlabs is looking for a Mechanical Engineering Manager to lead a team dedicated to advancing 3D printing technologies. This full-time position is based in Somerville, MA. The manager will be responsible for guiding mechanical design projects, ensuring they meet quality standards and deadlines. Key Responsibilities Lead and mentor a team of mechanical engineers during new product development cycles Oversee all phases of mechanical design projects, from initial concept to final completion Work closely with product management, manufacturing, and other teams to transition ideas from prototype to production Foster a collaborative and creative environment within the engineering group Requirements Proven experience in mechanical engineering and team leadership Ability to manage multiple projects and shifting priorities Strong skills in cross-disciplinary collaboration Enjoys problem-solving in a team setting This role focuses on shaping the future of 3D printing through hands-on leadership in mechanical engineering at Formlabs.

Join Formlabs as a Sales Engineer, where you will play a crucial role in driving the success of our innovative 3D printing solutions. As a key member of our sales team, you will collaborate closely with customers to understand their needs, demonstrate our products, and provide expert advice on technical solutions. Your ability to communicate complex information clearly and effectively will be essential in guiding clients toward the best solutions for their projects.

Join Formlabs as a Senior NPI Manufacturing Engineer, where you will play a crucial role in the new product introduction process for cutting-edge 3D printing technologies. This position entails collaborating with cross-functional teams to ensure that our innovative products are manufactured efficiently and meet high-quality standards. You will be instrumental in developing and refining manufacturing processes, overseeing production activities, and addressing any challenges that arise during product launches.

Join Formlabs as an Electrical Engineering Manager, where you will lead a talented team in designing and developing innovative electrical systems for state-of-the-art 3D printing technology. You will oversee project management, mentor engineers, and collaborate with cross-functional teams to ensure product excellence.

Join Formlabs as an Electrical Engineer and be part of a team that is pushing the boundaries of 3D printing technology. In this role, you will design and develop innovative electrical systems for our cutting-edge products. Collaborate with cross-functional teams to ensure the highest quality and performance in our machines.

About the Internship Formlabs is looking for a Test Engineering Intern for Fall 2026 in Somerville, MA. This role offers the chance to work directly with experienced engineers on projects that support the development and quality assurance of 3D printing products. What You Will Do Work hands-on with testing and quality assurance methods Support the engineering team on projects that improve 3D printing technology Learn from industry professionals while contributing to real manufacturing challenges This internship is designed for those eager to gain practical experience and make a tangible impact on the future of manufacturing.

Join Formlabs as a Solutions Engineer, where you will be integral in driving customer success through innovative 3D printing solutions. In this role, you will engage with customers to understand their needs and challenges, providing tailored technical solutions that elevate their experience with our products.

Are you ready to revolutionize the creation process? At Formlabs, we are at the forefront of innovation, providing the tools to empower individuals and organizations to transform their ideas into reality. Our advanced 3D printing technology is trusted by over 50,000 industry leaders globally, including prestigious names like Apple, Google, Tesla, New Balance, and NASA. Together, we are enabling faster design, prototyping, and manufacturing capabilities. We are a dynamic team of builders, engineers, and visionaries dedicated to reimagining the way physical products are made. If you have a passion for innovation and are eager to contribute to the future of fabrication, we invite you to join us! Your Role: The components we source globally are vital to our success. We aim to minimize costs while maximizing performance, reliability, and supply availability. As a Supplier Industrialization Engineer, you will engage directly with our suppliers to enhance Formlabs’ capabilities and refine our product quality. If you thrive on optimizing processes and driving efficiency, we want you on our team! Key Responsibilities: Collaborate with R&D to identify and qualify suppliers for new products. Oversee the Plan for Every Part (PFEP) in the New Product Introduction (NPI) Bill of Materials (BOM), managing supplier selection, negotiations, and contract execution for optimal value and quality. Serve as a liaison to communicate technical requirements between suppliers and the Formlabs R&D team. Research new manufacturing technologies and market trends to develop effective supply chain strategies. Identify supply chain risks, lead negotiations, and drive continuous improvements in supplier performance. Lead the development of manufacturing processes with R&D for new products and design changes. Manage cost modeling and estimation for new products. Engage directly with suppliers and contract manufacturers to ensure timely material procurement for NPI builds. Prepare clear-to-build reports in advance of NPI builds and update senior leadership on material availability, scheduling, and program costs.

Join Formlabs as an Engineering Project Manager, where you'll lead innovative projects in a dynamic environment. You'll oversee engineering teams, ensuring successful project delivery while fostering collaboration and creativity. This role is perfect for individuals who thrive in fast-paced settings and are passionate about pushing the boundaries of technology.

Are you ready to revolutionize the way the world creates? At Formlabs, we're at the forefront of innovation, crafting the tools that empower individuals to transform their ideas into reality. Our pioneering 3D printing technology fuels advancements at over 50,000 industry leaders, including renowned companies such as Apple, Google, Tesla, New Balance, and NASA. Together, we are redefining design, prototyping, and manufacturing processes. Join our dynamic team of builders, engineers, and innovators as we reshape the landscape of fabrication. If you're passionate about shaping the future of production, we invite you to build it with us. Software lies at the core of every aspect of Formlabs’ offerings. We strive to deliver cutting-edge 3D printers that enhance the creative processes of designers, artists, and professionals around the globe. Our software is critical in providing outstanding user experiences, seamlessly converting digital models into stunning physical representations through 3D printing. We are seeking a Senior Embedded Software Engineer to join our Embedded team, bringing a user-focused mindset and a robust technical background. This essential team connects software, hardware, and electronics, pushing the boundaries of what 3D printing can achieve. You will be responsible for designing and implementing our firmware solutions. Technical Stack: Embedded Linux, C++, Python, and occasional JavaScript.

Join Formlabs as a Principal Embedded Software Engineer and play a pivotal role in developing cutting-edge embedded systems that drive our innovative 3D printing technology. You will lead projects from conception to deployment, working closely with cross-functional teams to ensure that our products meet the highest standards of quality and performance.

Join Formlabs as a Senior Robotic Systems Integration Engineer, where you'll lead the integration of cutting-edge robotic systems in a dynamic, innovative environment. Your expertise will drive the development and implementation of advanced robotic solutions, ensuring seamless functionality and performance.

Role Overview Formlabs is looking for an Engineering Technician to support its engineering team in Somerville, MA. This role focuses on hands-on technical work with 3D printing systems, directly contributing to product development and improvement. What You Will Do Assemble and test 3D printing systems and components Troubleshoot technical issues as they arise Assist engineers with various technical tasks to support ongoing projects Who We’re Looking For Experience with hands-on technical work, such as assembly or testing Comfort working with hardware and troubleshooting mechanical or electrical systems Interest in supporting engineering teams and learning about 3D printing technology This role is based in Somerville, MA.

Are you passionate about revolutionizing the creation process? At Formlabs, we are pioneering the tools that empower individuals to transform their concepts into tangible realities, from groundbreaking products to life-saving medical devices. Our advanced 3D printing technology fuels innovation across more than 50,000 industry leaders globally, including renowned companies like Apple, Google, Tesla, New Balance, and NASA. Together, we are enabling faster design, prototyping, and manufacturing than ever before. We are a collaborative team of hands-on builders, engineers, and innovators, dedicated to reimagining how the world fabricates physical items. If you are eager to influence the future of manufacturing, we invite you to join us in building it. We are thrilled to create devices that perform exceptionally, produce stunning components, and embody meticulous user experience design. In this role, you will be responsible for architecting, prototyping, constructing, and designing the hardware systems of our next-generation 3D printers. Your expertise will inform critical system decisions, impacting the performance and reliability of our products. If you aspire to lead design initiatives and craft tools that you would personally enjoy using, we want you as a Senior Mechanical Engineer. Key Responsibilities: Enhance the potential of 3D printing by devising innovative solutions to complex challenges. Serve as a technical leader among a team of mechanical, systems, and electrical engineers, overseeing, reviewing, and mentoring junior colleagues' projects. Develop prototypes for new systems, mechanisms, testing materials, and investigate 3D printing obstacles. Design various subsystems of a 3D printer with a focus on performance, manufacturability, and reliability. Create the most exceptional 3D printers available in the market. Your Profile: Please include your portfolio or examples of your work with your application!