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Mechanical Design Engineer - Power Electronics

Archer AviationSan Jose, California, United States
On-site Full-time

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Experience Level

Experience

Qualifications

Qualifications:Bachelor's degree in Mechanical Engineering or a related field.4+ years of hands-on experience in Mechanical Design. Proven capability in designing high-voltage electronic assemblies from initial concept through to production. Strong analytical skills in mechanical design, including structural analysis, fluid dynamics, thermodynamics, and materials science. Proficient in 3D design software, preferably Siemens NX. Solid foundation in electrical design principles. Basic programming skills in MATLAB or Python. Familiarity with thermal and structural finite element analysis tools (e.g., STAR CCM, ANSYS).

About the job

Archer Aviation is a pioneering aerospace company located in San Jose, California, focused on designing and building an innovative all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to redefine sustainable air mobility, creating aircraft for four passengers that operate with minimal noise and environmental impact.

At Archer, we embrace the challenges of the aerospace industry, fostering a workplace that celebrates diversity and inclusion. We believe that varied perspectives lead to smarter solutions and innovations that propel us toward our ambitious goals. Join us as we build an equitable and supportive environment for all team members.

Key Responsibilities:

  • Lead the mechanical design of high-power electrical assemblies, including DC-DC converters, chargers, and motor controllers from concept to completion.
  • Work collaboratively with mechanical, systems, electrical, safety, and manufacturing engineers to enhance design performance across the vehicle.
  • Tackle electric propulsion design challenges, such as thermal management, high-voltage electrical isolation, shock and vibration resistance, environmental sealing, and electromagnetic interference.
  • Oversee the detailed design of components, including plastic housings, sheet metal brackets, insulation systems, high-voltage connectors, fasteners, and structural supports.
  • Conduct thorough analysis to ensure designs meet requirements through heat transfer calculations, thermal analysis, assembly design, structural evaluations, and failure mode analysis.
  • Develop comprehensive engineering test plans for design validation.
  • Create precise assembly and component drawings, coordinating with suppliers for manufacturing.
  • Lead prototype builds and validation testing to ensure design functionality and performance.

About Archer Aviation

Archer Aviation is at the forefront of aerospace innovation, dedicated to creating sustainable air mobility solutions through our all-electric eVTOL aircraft. Our commitment to engineering excellence and environmental stewardship drives our mission to revolutionize how we travel and connect with communities.

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