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Thermal Engineer - Avionics & PCB Systems

Mach IndustriesHuntington Beach
On-site Full-time

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Experience Level

Experience

Qualifications

Key ResponsibilitiesLead thermal design and analysis for avionics components, which includes PCBAs, COTS electronic devices, and custom enclosures. Anticipate and regulate junction temperatures, heat distribution, cold spots, and hot spots in mission-critical conditions. Advise on optimal component placement, stack-ups, copper strategies, and via design for enhanced thermal performance. Design conduction pathways and interfaces (PCB to chassis, thermal interface materials, and contact resistances). Plan and carry out board-level thermal testing and model correlation using thermocouples, IR, and model validation techniques. Basic QualificationsProven experience in thermal analysis for electronics/PCB, preferably in avionics or power electronics domains. Deep understanding of conduction and radiation heat transfer mechanisms and transient thermal behaviors. Skilled in utilizing thermal analysis tools (such as Icepak, Fluent, Thermal Desktop, or similar). Hands-on experience with thermal testing and validation of electronic hardware. Ability to collaborate effectively with software, electrical, and mechanical engineering teams. Preferred QualificationsExperience in optimizing PCB layouts for thermal efficiency (including component placement, plane design, and via optimization). Background in avionics or embedded systems thermal design. Experience dealing with high power-density or transient thermal loads. Familiarity with heat sink design methodologies. Experience in high-altitude or space systems.

About the job

Mach Industries designs autonomous defense systems with an emphasis on scalable and decentralized technology. Founded in 2022, the company aims to enhance the strategic capabilities of the United States and its allies.

The team includes about 220 professionals who bring a startup mindset to national security challenges. Mach Industries prioritizes advanced manufacturing and rapid innovation to help deter kinetic conflicts and support global stability.

About Mach Industries

Mach Industries is a forward-thinking defense technology company committed to revolutionizing the future of warfare through innovative solutions and a focus on national security. Our team is dedicated to creating cutting-edge systems that enhance global security and deter conflict.

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