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Thermal Systems Design Engineer for Hybrid Powertrain

Archer AviationSan Jose, California, United States
On-site Full-time $172K/yr - $216K/yr

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Experience Level

Mid to Senior

Qualifications

Required Qualifications:BS, MS, or PhD in a relevant scientific or engineering discipline. Over 5 years of experience in mechanical design. Strong foundational knowledge and demonstrable expertise in complex system design. Experience with stress analysis and finite element analysis (FEA). Proficiency in Siemens NX and associated tools. Systematic problem-solving skills with the ability to effectively communicate complex technical concepts to multidisciplinary teams. Highly self-motivated, capable of working independently and leading technical projects. Exceptional written and verbal communication skills; experience in drafting comprehensive technical reports. Familiarity with Product Data Management (PDM) and Product Lifecycle Management (PLM) environments. Preferred Qualifications:Experience with hybrid-electric aircraft, turbogenerators, eVTOLs, or hybrid automotive powertrains. Knowledge of FAA or EASA certification processes. Understanding of simulation model validation techniques.

About the job

About Archer Aviation

Archer Aviation, based in San Jose, California, develops all-electric vertical takeoff and landing (eVTOL) aircraft. The company focuses on sustainable air mobility, designing aircraft that can carry four passengers while minimizing noise. Archer values creative problem-solving and believes that a diverse, inclusive workplace leads to stronger results and a more supportive team environment.

Role Overview

The Thermal Systems Design Engineer for Hybrid Powertrain will lead the design and development of advanced thermal systems for Archer’s hybrid aircraft. This role involves hands-on engineering, collaboration across disciplines, and responsibility for the system’s full lifecycle, from concept to implementation.

Key Responsibilities

  • Design, model, and implement innovative thermal systems for hybrid aircraft.
  • Select technologies and materials suited for complex thermal management challenges.
  • Ensure thermal systems are lightweight, efficient, and cost-effective.
  • Validate performance through rigorous testing and system definition.
  • Work closely with stakeholders to deliver a comprehensive thermal solution.
  • Oversee the thermal system’s lifecycle, coordinating with manufacturing and testing teams.
  • Present design concepts and project updates to stakeholders.
  • Collaborate with supply chain, quality assurance, manufacturing, and stress/FEA engineers.

About Archer Aviation

Archer Aviation is at the forefront of aerospace innovation, focused on revolutionizing urban air mobility through the development of all-electric eVTOL aircraft. Our mission is to create a sustainable future for air travel by designing aircraft that are not only efficient but also environmentally friendly. We believe in harnessing the power of diversity to drive creativity and success within our organization.

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